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IAC Assessment: TT0060
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IAC Assessment: TT0060
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Remanufactured torque converters and other transmission parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 158,480
Annual Production 350,000 Pieces
Production Hrs. Annual 2,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,973 2,710,480 kWh $0.06
Electricity Demand $100,923 9,817 kW-months/year $10.28
Electricity Fees $8,324 - $ -
Natural Gas $152,471 15,728 MMBtu $9.69
TOTAL ENERGY COSTS $446,944
RECOMMENDED SAVINGS* $166,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,900
Cost:
$23,000
$6,600 121,624 $4,200 312 - - - - - - - - $2,100 - - - $6,600
121,624
kWh
$4,200
312
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
$2,100
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,000
Cost:
$39,900
$6,300 115,960 $4,000 297 - - - - - - $700 - - - - - $6,300
115,960
kWh
$4,000
297
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$700
-
$
-
-
$
-
-
$
03: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$51,500
Cost:
$98,000
- - - - - - $105,000 10,500 $(-53,500) (-10,500) - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$105,000
10,500
MMBtu
$(-53,500)
(-10,500)
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,700
Cost:
$4,900
$3,900 72,696 $4,800 358 - - - - - - - - - - - - $3,900
72,696
kWh
$4,800
358
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,200
Cost:
$4,700
- - - - - - $7,200 729 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,200
729
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,700
Cost:
$8,000
$3,900 72,696 $4,800 358 - - - - - - - - - - - - $3,900
72,696
kWh
$4,800
358
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$28,000
Cost:
$53,000
$4,200 78,288 $5,300 390 - - - - - - - - - - $18,500 - $4,200
78,288
kWh
$5,300
390
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$18,500
-
$
08: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$22,900
Cost:
$20,000
- - - - - - $22,900 2,255 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,900
2,255
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,800
Cost:
$200
- - - - - - $9,800 966 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,800
966
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,700
Cost:
$1,600
- - - - - - $3,700 363 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,700
363
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$500
Cost:
$600
$500 9,174 - - - - - - - - - - - - - - $500
9,174
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,280
Cost:
-
- - - - $1,280 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,280
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$166,180
Cost:
$253,900
$25,400 470,438 $23,100 1,714 $1,280 - $148,600 14,813 $(-53,500) (-10,500) $700 - $2,100 - $18,500 - $25,400
470,438
kWh
$23,100
1,714
kW-months/year
$1,280
-
$
$148,600
14,813
MMBtu
$(-53,500)
(-10,500)
MMBtu
$700
-
$
$2,100
-
$
$18,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Administrative Changes Ancillary Material Cost Primary Product