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IAC Assessment: TT0062
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IAC Assessment: TT0062
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Chlorine and Caustic Soda
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2812 - Alkalies And Chlorine
Sales >$500,000,000
# of Employees 208
Plant Area (Sq.Ft.) 1,306,800
Annual Production 300,000 Tons
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,187,224 832,501,039 kWh $0.03
Electricity Demand $10,641,962 1,234,728 kW-months/year $8.62
Electricity Fees $(-241,953) - $ -
Natural Gas $1,428,562 252,458 MMBtu $5.66
TOTAL ENERGY COSTS $38,015,795
RECOMMENDED SAVINGS* $374,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $187,100
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,700
Cost:
$60,600
$32,100 606,104 - - $1,600 - $32,100
606,104
kWh
-
-
MMBtu
$1,600
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,900
Cost:
$36,300
$8,400 158,722 - - $2,500 - $8,400
158,722
kWh
-
-
MMBtu
$2,500
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,100
Cost:
$6,300
$4,400 84,630 - - $3,700 - $4,400
84,630
kWh
-
-
MMBtu
$3,700
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,600
Cost:
$4,200
$2,400 45,990 - - $200 - $2,400
45,990
kWh
-
-
MMBtu
$200
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,000
Cost:
$1,500
$1,900 36,792 - - $100 - $1,900
36,792
kWh
-
-
MMBtu
$100
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$37,800
Cost:
$26,000
$37,800 714,733 - - - - $37,800
714,733
kWh
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,400
Cost:
$10,000
$13,400 253,750 - - - - $13,400
253,750
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$45,100
Cost:
$4,900
$45,100 851,568 - - - - $45,100
851,568
kWh
-
-
MMBtu
-
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$23,000
Cost:
$50,000
$23,000 434,846 - - - - $23,000
434,846
kWh
-
-
MMBtu
-
-
$
10: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$84,900
Cost:
$45,000
$17,900 338,003 $67,000 9,636 - - $17,900
338,003
kWh
$67,000
9,636
MMBtu
-
-
$
11: 2.1124 REPLACE DIRECT FIRED WITH STEAM HEAT Savings:
$78,600
Cost:
$30,000
- - $78,600 11,847 - - -
-
kWh
$78,600
11,847
MMBtu
-
-
$
12: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$34,000
Cost:
$30,000
- - $34,000 5,256 - - -
-
kWh
$34,000
5,256
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$374,100
Cost:
$304,800
$186,400 3,525,138 $179,600 26,739 $8,100 - $186,400
3,525,138
kWh
$179,600
26,739
MMBtu
$8,100
-
$
TOTAL IMPLEMENTED Savings:
$187,100
Cost:
$174,900
$100,400 1,900,721 $78,600 11,847 $8,100 - $100,400
1,900,721
kWh
$78,600
11,847
MMBtu
$8,100
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes