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IAC Assessment: TT0081
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DOE MESC
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IAC Assessment: TT0081
IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Beverage Alcohol
NAICS 312140 - Distilleries
SIC 2085 - Distilled And Blended Liquors
Sales >$500,000,000
# of Employees 370
Plant Area (Sq.Ft.) 1,000,000
Annual Production 23,772 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,958,100 38,838,000 kWh $0.05
Electricity Demand $978,432 72,073 kW-months/year $13.58
Electricity Fees $47,830 - $ -
Natural Gas $198,719 31,795 MMBtu $6.25
Wood $2,728,028 1,032,051 MMBtu $2.64
TOTAL ENERGY COSTS $5,911,108
RECOMMENDED SAVINGS* $413,458 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,466
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Electricity Usage Electricity Demand Wood
$ kWh $ kW-months/year $ MMBtu
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$89,000
Cost:
$24,500
- - - - $89,000 33,288 -
-
kWh
-
-
kW-months/year
$89,000
33,288
MMBtu
02: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$204,112
Cost:
$553,850
$212,025 3,723,000 $63,087 5,100 $(-71,000) (-26,894) $212,025
3,723,000
kWh
$63,087
5,100
kW-months/year
$(-71,000)
(-26,894)
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,218
Cost:
$44,000
$11,507 202,062 $6,711 543 - - $11,507
202,062
kWh
$6,711
543
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,662
Cost:
$5
$1,662 22,490 - - - - $1,662
22,490
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$58,700
Cost:
$103,900
$42,030 737,950 $16,670 1,347 - - $42,030
737,950
kWh
$16,670
1,347
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,694
Cost:
$70,320
$26,150 459,300 $8,544 690 - - $26,150
459,300
kWh
$8,544
690
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,492
Cost:
$8,160
$1,880 33,050 $612 50 - - $1,880
33,050
kWh
$612
50
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,580
Cost:
$22,680
$3,290 57,800 $1,290 104 - - $3,290
57,800
kWh
$1,290
104
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$413,458
Cost:
$827,415
$298,544 5,235,652 $96,914 7,835 $18,000 6,394 $298,544
5,235,652
kWh
$96,914
7,835
kW-months/year
$18,000
6,394
MMBtu
TOTAL IMPLEMENTED Savings:
$100,466
Cost:
$205,060
$73,350 1,288,100 $27,116 2,192 - - $73,350
1,288,100
kWh
$27,116
2,192
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Wood Electricity Usage Electricity Demand Wood