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IAC Assessment: TT0085
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IAC Assessment: TT0085
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IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product Automotive Fuel Tanks
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 900,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,512,333 25,722,000 kWh $0.06
Electricity Demand $707,867 60,225 kW-months/year $11.75
Electricity Fees $(-182,028) - $ -
Natural Gas $33,572 3,984 MMBtu $8.43
LPG $81,754 35,981 MMBtu $2.27
TOTAL ENERGY COSTS $2,153,498
RECOMMENDED SAVINGS* $239,535 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,176
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$142,952
Cost:
$100,850
- - $142,952 12,162 -
-
kWh
$142,952
12,162
kW-months/year
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$3,300
Cost:
$1,700
$3,300 42,800 - - $3,300
42,800
kWh
-
-
kW-months/year
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,900
Cost:
$1,700
$1,900 24,500 - - $1,900
24,500
kWh
-
-
kW-months/year
04: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$207
Cost:
$20
$207 2,759 - - $207
2,759
kWh
-
-
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,813
Cost:
$8,867
$3,111 52,722 $1,702 145 $3,111
52,722
kWh
$1,702
145
kW-months/year
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,203
Cost:
$3,940
$1,575 26,700 $628 53 $1,575
26,700
kWh
$628
53
kW-months/year
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$421
Cost:
$3,440
$301 5,100 $120 10 $301
5,100
kWh
$120
10
kW-months/year
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$312
Cost:
$4,158
$223 3,780 $89 8 $223
3,780
kWh
$89
8
kW-months/year
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$83,427
Cost:
$175,342
$59,663 1,011,240 $23,764 2,022 $59,663
1,011,240
kWh
$23,764
2,022
kW-months/year
TOTAL RECOMMENDED Savings:
$239,535
Cost:
$300,017
$70,280 1,169,601 $169,255 14,400 $70,280
1,169,601
kWh
$169,255
14,400
kW-months/year
TOTAL IMPLEMENTED Savings:
$91,176
Cost:
$195,747
$64,873 1,099,542 $26,303 2,238 $64,873
1,099,542
kWh
$26,303
2,238
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand