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IAC logo
IAC Assessment: TT0086
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: TT0086
IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product Poloyflex Belting
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $25,000,000
# of Employees 163
Plant Area (Sq.Ft.) 85,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 5,784
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $323,054 9,075,600 kWh $0.04
Electricity Demand $188,765 16,742 kW-months/year $11.27
Electricity Fees $59,309 - $ -
Natural Gas $289,011 53,071 MMBtu $5.45
TOTAL ENERGY COSTS $881,916
RECOMMENDED SAVINGS* $12,982 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,744
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$920
Cost:
$950
- - - - $920 169 - - -
-
kWh
-
-
kW-months/year
$920
169
MMBtu
-
-
$
02: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,061
Cost:
-
$1,061 20,654 - - - - - - $1,061
20,654
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$3,238
Cost:
$7,500
$2,268 62,809 $970 86 - - - - $2,268
62,809
kWh
$970
86
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,266
Cost:
$3,000
$5,022 139,517 $244 22 - - - - $5,022
139,517
kWh
$244
22
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,497
Cost:
$9,219
$1,339 37,220 $871 77 - - $287 - $1,339
37,220
kWh
$871
77
kW-months/year
-
-
MMBtu
$287
-
$
TOTAL RECOMMENDED Savings:
$12,982
Cost:
$20,669
$9,690 260,200 $2,085 185 $920 169 $287 - $9,690
260,200
kWh
$2,085
185
kW-months/year
$920
169
MMBtu
$287
-
$
TOTAL IMPLEMENTED Savings:
$9,744
Cost:
$13,169
$7,422 197,391 $1,115 99 $920 169 $287 - $7,422
197,391
kWh
$1,115
99
kW-months/year
$920
169
MMBtu
$287
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes