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IAC Assessment: TT0088
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IAC Assessment: TT0088
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IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product Industrial rollers
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 20,000
Annual Production 0 Units
Production Hrs. Annual 2,808
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,788 2,077,010 kWh $0.07
Electricity Demand $85,546 7,135 kW-months/year $11.99
Natural Gas $7,307 666 MMBtu $10.97
TOTAL ENERGY COSTS $234,145
RECOMMENDED SAVINGS* $34,771 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 2.2611 MODERATE COOLING TOWER OUTLET TEMPERATURE Savings:
$192
Cost:
$25
$154 2,321 $38 3 - - $154
2,321
kWh
$38
3
kW-months/year
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,465
Cost:
$3,978
- - $1,465 122 - - -
-
kWh
$1,465
122
kW-months/year
-
-
Tgal
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,506
Cost:
$5,300
$3,341 50,625 $1,165 97 - - $3,341
50,625
kWh
$1,165
97
kW-months/year
-
-
Tgal
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$800
Cost:
$850
$800 12,000 - - - - $800
12,000
kWh
-
-
kW-months/year
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,989
Cost:
$10,200
$1,767 26,520 $1,222 102 - - $1,767
26,520
kWh
$1,222
102
kW-months/year
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$626
Cost:
$11,880
$370 5,560 $256 21 - - $370
5,560
kWh
$256
21
kW-months/year
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,346
Cost:
$3,350
$796 11,940 $550 46 - - $796
11,940
kWh
$550
46
kW-months/year
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$77
Cost:
$1,014
$46 690 $31 3 - - $46
690
kWh
$31
3
kW-months/year
-
-
Tgal
09: 3.4155 METER WASTE WATER Savings:
$3,603
Cost:
$750
- - - - $3,603 639,600 -
-
kWh
-
-
kW-months/year
$3,603
639,600
Tgal
10: 2.2192 USE HEAT EXCHANGE FLUIDS INSTEAD OF STEAM IN PIPELINE TRACING SYSTEMS Savings:
$19,167
Cost:
$47,935
$9,858 149,363 $9,309 776 - - $9,858
149,363
kWh
$9,309
776
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$34,771
Cost:
$85,282
$17,132 259,018 $14,036 1,171 $3,603 639,600 $17,132
259,018
kWh
$14,036
1,171
kW-months/year
$3,603
639,600
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal