IAC Assessment: TT0088

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IAC Assessment: TT0088

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IAC Assessment: TT0088

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IAC Center	Tennessee Technological University
Assessment Year	2012
Principal Product	Industrial rollers
NAICS	332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC	3471 - Plating And Polishing
Sales	$1,000,000-$5,000,000
# of Employees	35
Plant Area (Sq.Ft.)	20,000
Annual Production	0 Units
Production Hrs. Annual	2,808
Location (State)	TN

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$136,788	2,077,010	kWh	$0.07
Electricity Demand	$85,546	7,135	kW-months/year	$11.99
Natural Gas	$7,307	666	MMBtu	$10.97

TOTAL ENERGY COSTS	$234,145

RECOMMENDED SAVINGS*	$34,771	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	-

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Water Disposal		Electricity Usage	Electricity Demand	Water Disposal
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	Tgal
01: 2.2611 MODERATE COOLING TOWER OUTLET TEMPERATURE	Savings: $192 Cost: $25		$154	2,321	$38	3	-	-	$154 2,321 kWh	$38 3 kW-months/year	- - Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR	Savings: $1,465 Cost: $3,978		-	-	$1,465	122	-	-	- - kWh	$1,465 122 kW-months/year	- - Tgal
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY	Savings: $4,506 Cost: $5,300		$3,341	50,625	$1,165	97	-	-	$3,341 50,625 kWh	$1,165 97 kW-months/year	- - Tgal
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED	Savings: $800 Cost: $850		$800	12,000	-	-	-	-	$800 12,000 kWh	- - kW-months/year	- - Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $2,989 Cost: $10,200		$1,767	26,520	$1,222	102	-	-	$1,767 26,520 kWh	$1,222 102 kW-months/year	- - Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $626 Cost: $11,880		$370	5,560	$256	21	-	-	$370 5,560 kWh	$256 21 kW-months/year	- - Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $1,346 Cost: $3,350		$796	11,940	$550	46	-	-	$796 11,940 kWh	$550 46 kW-months/year	- - Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $77 Cost: $1,014		$46	690	$31	3	-	-	$46 690 kWh	$31 3 kW-months/year	- - Tgal
09: 3.4155 METER WASTE WATER	Savings: $3,603 Cost: $750		-	-	-	-	$3,603	639,600	- - kWh	- - kW-months/year	$3,603 639,600 Tgal
10: 2.2192 USE HEAT EXCHANGE FLUIDS INSTEAD OF STEAM IN PIPELINE TRACING SYSTEMS	Savings: $19,167 Cost: $47,935		$9,858	149,363	$9,309	776	-	-	$9,858 149,363 kWh	$9,309 776 kW-months/year	- - Tgal

TOTAL RECOMMENDED	Savings: $34,771 Cost: $85,282		$17,132	259,018	$14,036	1,171	$3,603	639,600	$17,132 259,018 kWh	$14,036 1,171 kW-months/year	$3,603 639,600 Tgal
TOTAL IMPLEMENTED	Savings: - Cost: -		-	-	-	-	-	-	- - kWh	- - kW-months/year	- - Tgal
	Savings Cost		$	kWh	$	kW-months/year	$	Tgal
	Savings Cost		Electricity Usage		Electricity Demand		Water Disposal		Electricity Usage	Electricity Demand	Water Disposal