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IAC Assessment: TT0090
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IAC Assessment: TT0090
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IAC Center Tennessee Technological University
Assessment Year 2012
Principal Product Engineered Fiberglass Panel
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 125,000
Annual Production 48,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,349 6,714,000 kWh $0.03
Electricity Demand $75,606 16,990 kW-months/year $4.45
Electricity Fees $3,769 - $ -
Natural Gas $144,108 31,313 MMBtu $4.60
TOTAL ENERGY COSTS $421,086
RECOMMENDED SAVINGS* $58,954 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,865
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,085
Cost:
-
$4,085 143,350 - - - - $4,085
143,350
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$334
Cost:
-
$334 11,700 - - - - $334
11,700
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,275
Cost:
$1,000
$1,275 44,720 - - - - $1,275
44,720
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,764
Cost:
$2,000
$2,764 96,992 - - - - $2,764
96,992
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,008
Cost:
$1,780
$1,008 36,000 - - - - $1,008
36,000
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$29,200
Cost:
$35,000
- - - - $29,200 6,350 -
-
kWh
-
-
kW-months/year
$29,200
6,350
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,800
Cost:
$7,225
- - $3,800 854 - - -
-
kWh
$3,800
854
kW-months/year
-
-
MMBtu
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,350
Cost:
$2,400
$2,350 82,200 - - - - $2,350
82,200
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$134
Cost:
$525
$134 4,690 - - - - $134
4,690
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,004
Cost:
$54,507
$14,004 491,366 - - - - $14,004
491,366
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$58,954
Cost:
$104,437
$25,954 911,018 $3,800 854 $29,200 6,350 $25,954
911,018
kWh
$3,800
854
kW-months/year
$29,200
6,350
MMBtu
TOTAL IMPLEMENTED Savings:
$7,865
Cost:
$7,705
$7,865 276,302 - - - - $7,865
276,302
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas