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IAC Assessment: TT0162
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IAC Assessment: TT0162
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IAC Center Tennessee Technological University
Assessment Year 2015
Principal Product Polymer Masterbatch/Compounding
NAICS 325991 - Custom Compounding of Purchased Resins
SIC 3087 - Custom Compound Purchased Resins
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 200,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $616,552 12,570,521 kWh $0.05
Electricity Demand $292,106 28,318 kW-months/year $10.32
Natural Gas $26,134 2,977 MMBtu $8.78
TOTAL ENERGY COSTS $934,792
RECOMMENDED SAVINGS* $48,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,997
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,039
Cost:
$10,000
- - - - $19,039 2,169 -
-
kWh
-
-
kW-months/year
$19,039
2,169
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,231
Cost:
$11,000
$5,632 114,706 $2,599 252 - - $5,632
114,706
kWh
$2,599
252
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,531
Cost:
$16,988
$7,531 153,396 - - - - $7,531
153,396
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$5,229
Cost:
$706
$3,682 74,982 $1,547 150 - - $3,682
74,982
kWh
$1,547
150
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,958
Cost:
$3,000
$4,958 100,989 - - - - $4,958
100,989
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,012
Cost:
$2,000
$1,414 28,800 $598 58 - - $1,414
28,800
kWh
$598
58
kW-months/year
-
-
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,792
Cost:
$1,075
$1,256 25,577 $536 52 - - $1,256
25,577
kWh
$536
52
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$48,792
Cost:
$44,769
$24,473 498,450 $5,280 512 $19,039 2,169 $24,473
498,450
kWh
$5,280
512
kW-months/year
$19,039
2,169
MMBtu
TOTAL IMPLEMENTED Savings:
$23,997
Cost:
$13,000
$4,958 100,989 - - $19,039 2,169 $4,958
100,989
kWh
-
-
kW-months/year
$19,039
2,169
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas