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IAC Assessment: TT0165
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: TT0165
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IAC Center Tennessee Technological University
Assessment Year 2016
Principal Product Ceramic Microelectronics
NAICS 334419 - Other Electronic Component Manufacturing
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 130,000
Annual Production 6,200,000 Pieces
Production Hrs. Annual 4,680
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $369,700 6,423,600 kWh $0.06
Electricity Demand $191,972 12,788 kW-months/year $15.01
Natural Gas $66,900 9,987 MMBtu $6.70
TOTAL ENERGY COSTS $728,889
RECOMMENDED SAVINGS* $75,451 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,941
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$33,510
Cost:
$75,000
$24,743 426,612 $8,767 584 - - - - - - - - $24,743
426,612
kWh
$8,767
584
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,405
Cost:
$88,306
$18,285 315,263 $12,120 808 - - - - - - - - $18,285
315,263
kWh
$12,120
808
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
03: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$4,033
Cost:
$3,600
- - - - $1,000 149 $1,854 336,960 $1,179 336,960 - - -
-
kWh
-
-
kW-months/year
$1,000
149
MMBtu
$1,854
336,960
Tgal
$1,179
336,960
gal
-
-
Tgal
04: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$4,000
Cost:
$12,000
- - - - $2,000 300 $1,222 222,222 - - $778 - -
-
kWh
-
-
kW-months/year
$2,000
300
MMBtu
$1,222
222,222
Tgal
-
-
gal
$778
-
Tgal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,310
Cost:
$1,919
$1,556 26,800 - - $754 92 - - - - - - $1,556
26,800
kWh
-
-
kW-months/year
$754
92
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$883
Cost:
$1,500
$538 9,283 $345 23 - - - - - - - - $538
9,283
kWh
$345
23
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$310
Cost:
$200
$229 3,942 $81 5 - - - - - - - - $229
3,942
kWh
$81
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$75,451
Cost:
$182,525
$45,351 781,900 $21,313 1,420 $3,754 541 $3,076 559,182 $1,179 336,960 $778 - $45,351
781,900
kWh
$21,313
1,420
kW-months/year
$3,754
541
MMBtu
$3,076
559,182
Tgal
$1,179
336,960
gal
$778
-
Tgal
TOTAL IMPLEMENTED Savings:
$41,941
Cost:
$107,525
$20,608 355,288 $12,546 836 $3,754 541 $3,076 559,182 $1,179 336,960 $778 - $20,608
355,288
kWh
$12,546
836
kW-months/year
$3,754
541
MMBtu
$3,076
559,182
Tgal
$1,179
336,960
gal
$778
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Water Consumption