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IAC Assessment: TT0173
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IAC Assessment: TT0173
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IAC Center Tennessee Technological University
Assessment Year 2016
Principal Product cereal
NAICS 311230 - Breakfast Cereal Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 500,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,112,043 58,345,950 kWh $0.04
Electricity Demand $1,296,061 94,603 kW-months/year $13.70
Natural Gas $1,691,516 437,886 MMBtu $3.86
TOTAL ENERGY COSTS $6,136,141
RECOMMENDED SAVINGS* $442,607 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $92,744
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$103,506
Cost:
$2,000
$111,506 3,096,389 - - - - - - $(-8,000) - - - $111,506
3,096,389
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$(-8,000)
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$99,071
Cost:
-
- - - - - - - - - - $99,071 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$99,071
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$60,623
Cost:
$598,903
$58,031 1,611,963 $2,592 189 - - - - - - - - $58,031
1,611,963
kWh
$2,592
189
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$68,525
Cost:
$200,000
$46,358 1,287,720 $24,167 1,764 $(-2,000) (-517) - - - - - - $46,358
1,287,720
kWh
$24,167
1,764
kW-months/year
$(-2,000)
(-517)
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$165
Cost:
$212
$108 3,007 $57 4 - - - - - - - - $108
3,007
kWh
$57
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$30,000
Cost:
$3,000
- - - - $30,000 7,752 - - - - - - -
-
kWh
-
-
kW-months/year
$30,000
7,752
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$41,224
Cost:
$33,600
$39,508 1,097,448 $1,716 125 - - - - - - - - $39,508
1,097,448
kWh
$1,716
125
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$16,809
Cost:
$3,900
$16,809 466,908 - - - - - - - - - - $16,809
466,908
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,266
Cost:
$25,000
$6,266 174,073 - - - - - - - - - - $6,266
174,073
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,807
Cost:
$10,850
$3,601 100,039 $2,206 161 - - - - - - - - $3,601
100,039
kWh
$2,206
161
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,769
Cost:
$4,000
$5,769 160,261 - - - - - - - - - - $5,769
160,261
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,121
Cost:
$2,000
$2,121 58,925 - - - - - - - - - - $2,121
58,925
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,965
Cost:
$4,000
$1,788 49,681 $177 13 - - - - - - - - $1,788
49,681
kWh
$177
13
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$345
Cost:
$800
$227 6,307 $118 9 - - - - - - - - $227
6,307
kWh
$118
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
15: 3.4151 MINIMIZE WATER USAGE Savings:
$411
Cost:
$248
$241 6,683 - - - - $170 54,750 - - - - $241
6,683
kWh
-
-
kW-months/year
-
-
MMBtu
$170
54,750
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$442,607
Cost:
$888,513
$292,333 8,119,404 $31,033 2,265 $28,000 7,235 $170 54,750 $(-8,000) - $99,071 - $292,333
8,119,404
kWh
$31,033
2,265
kW-months/year
$28,000
7,235
MMBtu
$170
54,750
gal
$(-8,000)
-
$
$99,071
-
$
TOTAL IMPLEMENTED Savings:
$92,744
Cost:
$603,903
$60,152 1,670,888 $2,592 189 $30,000 7,752 - - - - - - $60,152
1,670,888
kWh
$2,592
189
kW-months/year
$30,000
7,752
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost