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IAC Assessment: TT0187
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IAC Assessment: TT0187
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IAC Center Tennessee Technological University
Assessment Year 2017
Principal Product Distilled Water Bottle Preparations
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $100,000,000-$500,000,000
# of Employees 485
Plant Area (Sq.Ft.) 800,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,234,527 46,070,640 kWh $0.03
Electricity Demand $840,228 80,023 kW-months/year $10.50
Natural Gas $796,749 236,375 MMBtu $3.37
TOTAL ENERGY COSTS $2,871,504
RECOMMENDED SAVINGS* $191,659 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,656
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$77,734
Cost:
$24,500
- - - - $1,144 340 $2,590 37,000 $74,000 - -
-
kWh
-
-
kW-months/year
$1,144
340
MMBtu
$2,590
37,000
Tgal
$74,000
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$52,000
Cost:
$14,250
- - - - $30,000 8,900 $742 10,600 $21,258 - -
-
kWh
-
-
kW-months/year
$30,000
8,900
MMBtu
$742
10,600
Tgal
$21,258
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$24,005
Cost:
$30,000
$22,797 844,261 $1,208 115 - - - - - - $22,797
844,261
kWh
$1,208
115
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$19,000
Cost:
$3,000
- - - - $19,000 5,638 - - - - -
-
kWh
-
-
kW-months/year
$19,000
5,638
MMBtu
-
-
Tgal
-
-
$
05: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$8,095
Cost:
$1,311
- - - - $2,173 644 $200 2,860 $5,722 - -
-
kWh
-
-
kW-months/year
$2,173
644
MMBtu
$200
2,860
Tgal
$5,722
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,126
Cost:
$2,000
$6,126 228,597 - - - - - - - - $6,126
228,597
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,097
Cost:
$1,000
$2,097 77,661 - - - - - - - - $2,097
77,661
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,556
Cost:
-
$1,556 57,653 - - - - - - - - $1,556
57,653
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,046
Cost:
$3,200
$1,046 38,772 - - - - - - - - $1,046
38,772
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$191,659
Cost:
$79,261
$33,622 1,246,944 $1,208 115 $52,317 15,522 $3,532 50,460 $100,980 - $33,622
1,246,944
kWh
$1,208
115
kW-months/year
$52,317
15,522
MMBtu
$3,532
50,460
Tgal
$100,980
-
$
TOTAL IMPLEMENTED Savings:
$104,656
Cost:
$48,561
$24,353 901,914 $1,208 115 $51,173 15,182 $942 13,460 $26,980 - $24,353
901,914
kWh
$1,208
115
kW-months/year
$51,173
15,182
MMBtu
$942
13,460
Tgal
$26,980
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost