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IAC Assessment: TT0218
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IAC Assessment: TT0218
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Smokeless Tobacco
NAICS 312230 - Tobacco Manufacturing
SIC 2131 - Chewing And Smoking Tobacco
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 787,000
Annual Production 11,232 Units
Production Hrs. Annual 4,335
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $640,862 12,039,000 kWh $0.05
Electricity Demand $363,765 30,041 kW-months/year $12.11
Natural Gas $173,449 38,679 MMBtu $4.48
TOTAL ENERGY COSTS $1,232,789
RECOMMENDED SAVINGS* $99,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,854
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,090
Cost:
$85,313
$7,793 146,484 $4,916 406 - - - - - - $8,381 - - - $7,793
146,484
kWh
$4,916
406
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$8,381
-
$
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$21,004
Cost:
$2,150
- - - - - - - - $21,004 8,368 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$21,004
8,368
Tgal
-
-
$
-
-
$
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$20,902
Cost:
$30,000
$20,902 392,897 - - - - - - - - - - - - $20,902
392,897
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$20,301
Cost:
$8,000
$12,454 234,090 $7,847 648 - - - - - - - - - - $12,454
234,090
kWh
$7,847
648
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$5,090
Cost:
$15,000
- - - - $3,870 863 $1,220 705 - - - - - - -
-
kWh
-
-
kW-months/year
$3,870
863
MMBtu
$1,220
705
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$3,670
Cost:
$200
- - - - - - - - - - - - $3,670 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$3,670
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,000
Cost:
$2,000
- - - - $3,000 669 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,000
669
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,058
Cost:
$4,500
- - - - $2,058 459 $0 0 - - - - - - -
-
kWh
-
-
kW-months/year
$2,058
459
MMBtu
$0
0
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,202
Cost:
$2,400
- - - - $1,202 268 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,202
268
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
10: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$798
Cost:
$340
$798 14,999 - - - - - - - - - - - - $798
14,999
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$99,115
Cost:
$149,903
$41,947 788,470 $12,763 1,054 $10,130 2,259 $1,220 705 $21,004 8,368 $8,381 - $3,670 - $41,947
788,470
kWh
$12,763
1,054
kW-months/year
$10,130
2,259
MMBtu
$1,220
705
Tgal
$21,004
8,368
Tgal
$8,381
-
$
$3,670
-
$
TOTAL IMPLEMENTED Savings:
$55,854
Cost:
$107,403
$8,591 161,483 $4,916 406 $8,072 1,800 $1,220 705 $21,004 8,368 $8,381 - $3,670 - $8,591
161,483
kWh
$4,916
406
kW-months/year
$8,072
1,800
MMBtu
$1,220
705
Tgal
$21,004
8,368
Tgal
$8,381
-
$
$3,670
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes