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IAC Assessment: TT0223
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IAC Assessment: TT0223
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Brake Pads
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 470
Plant Area (Sq.Ft.) 312,000
Annual Production 1,800,000 Pieces
Production Hrs. Annual 7,200
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,135,219 37,531,395 kWh $0.03
Electricity Demand $780,823 66,216 kW-months/year $11.79
Natural Gas $352,869 86,214 MMBtu $4.09
TOTAL ENERGY COSTS $2,312,906
RECOMMENDED SAVINGS* $145,240 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,339
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$60,944
Cost:
$189,000
$(-477) (-15,798) $(-310) (-26) $61,731 15,093 - - - - $(-477)
(-15,798)
kWh
$(-310)
(-26)
kW-months/year
$61,731
15,093
MMBtu
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,339
Cost:
$172,868
$24,991 827,516 $11,348 963 - - - - - - $24,991
827,516
kWh
$11,348
963
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$23,500
Cost:
$2,000
$15,297 506,539 $8,203 696 - - - - - - $15,297
506,539
kWh
$8,203
696
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,403
Cost:
$80
$7,403 245,147 - - - - - - - - $7,403
245,147
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,556
Cost:
$7,425
$4,038 133,714 $2,518 214 - - - - - - $4,038
133,714
kWh
$2,518
214
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,372
Cost:
$3,900
- - - - - - $4,372 647 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,372
647
Tgal
-
-
$
07: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$4,144
Cost:
$40
- - - - - - - - $4,144 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,144
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,166
Cost:
$1,000
$760 25,152 $406 35 - - - - - - $760
25,152
kWh
$406
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$657
Cost:
$1,500
$657 21,753 - - - - - - - - $657
21,753
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$159
Cost:
$200
- - - - $159 39 - - - - -
-
kWh
-
-
kW-months/year
$159
39
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$145,240
Cost:
$378,013
$52,669 1,744,023 $22,165 1,880 $61,890 15,132 $4,372 647 $4,144 - $52,669
1,744,023
kWh
$22,165
1,880
kW-months/year
$61,890
15,132
MMBtu
$4,372
647
Tgal
$4,144
-
$
TOTAL IMPLEMENTED Savings:
$36,339
Cost:
$172,868
$24,991 827,516 $11,348 963 - - - - - - $24,991
827,516
kWh
$11,348
963
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes