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IAC Assessment: TT0236
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: TT0236
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IAC Center Tennessee Technological University
Assessment Year 2020
Principal Product Engine Valves
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $57,000,000
# of Employees 235
Plant Area (Sq.Ft.) 175,000
Annual Production 53,000,000 Pieces
Production Hrs. Annual 8,064
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $921,502 25,312,612 kWh $0.04
Electricity Demand $632,315 91,316 kW/month $6.92
Electricity Fees $78,000 - $ -
Natural Gas $194,739 21,962 MMBtu $8.87
TOTAL ENERGY COSTS $1,876,056
RECOMMENDED SAVINGS* $105,579 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Usage Electricity Usage Electricity Demand Electricity Fees Water Usage
$ kWh $ kW/month $ $ $ Tgal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,173
Cost:
$90,000
- - - - $28,173 - - - -
-
kWh
-
-
kW/month
$28,173
-
$
-
-
Tgal
02: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$28,629
Cost:
$16,000
$(-203) (-5,564) $(-57) (-8) $28,889 - - - $(-203)
(-5,564)
kWh
$(-57)
(-8)
kW/month
$28,889
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,250
Cost:
$128,083
$15,165 416,620 $5,085 703 - - - - $15,165
416,620
kWh
$5,085
703
kW/month
-
-
$
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,754
Cost:
$2,700
$6,498 178,507 $2,256 326 - - - - $6,498
178,507
kWh
$2,256
326
kW/month
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,447
Cost:
$15,750
$6,370 175,000 $2,077 300 - - - - $6,370
175,000
kWh
$2,077
300
kW/month
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,574
Cost:
$40
$6,574 180,600 - - - - - - $6,574
180,600
kWh
-
-
kW/month
-
-
$
-
-
Tgal
07: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$1,908
Cost:
$500
$1,908 52,429 - - - - - - $1,908
52,429
kWh
-
-
kW/month
-
-
$
-
-
Tgal
08: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,653
Cost:
$2,150
- - - - - - $1,653 86,520 -
-
kWh
-
-
kW/month
-
-
$
$1,653
86,520
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$984
Cost:
$1,500
$984 27,025 - - - - - - $984
27,025
kWh
-
-
kW/month
-
-
$
-
-
Tgal
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$206
Cost:
$450
$153 4,210 $53 8 - - - - $153
4,210
kWh
$53
8
kW/month
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$105,579
Cost:
$257,173
$37,450 1,028,827 $9,414 1,328 $57,062 - $1,653 86,520 $37,450
1,028,827
kWh
$9,414
1,328
kW/month
$57,062
-
$
$1,653
86,520
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW/month
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW/month $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Usage Electricity Usage Electricity Demand Electricity Fees Water Usage