Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Tennessee Technological University |
|---|---|
| Assessment Year | 2020 |
| Principal Product | Plastic Jars |
| NAICS | 326160 - Plastics Bottle Manufacturing |
| SIC | 3085 - Plastics Bottles |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 42 |
| Plant Area (Sq.Ft.) | 400,000 |
| Annual Production | 36,400,000 Units |
| Production Hrs. Annual | 7,320 |
| Location (State) | AR |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $580,993 | 12,398,000 | kWh | $0.05 |
| Electricity Demand | $493,644 | 26,474 | kW-months/year | $18.65 |
| Natural Gas | $18,356 | 2,497 | MMBtu | $7.35 |
| TOTAL ENERGY COSTS | $1,111,273 | |||
| RECOMMENDED SAVINGS* | $260,735 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $140,485 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $116,047 Cost: $13,220 |
$104,436 | 2,226,775 | $11,611 | 623 | - | - |
$104,436 2,226,775 kWh |
$11,611 623 kW-months/year |
- - MMBtu |
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| 02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $54,178 Cost: $300 |
$32,635 | 695,845 | $21,543 | 1,155 | - | - |
$32,635 695,845 kWh |
$21,543 1,155 kW-months/year |
- - MMBtu |
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| 03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $49,818 Cost: $14,600 |
- | - | $49,818 | 2,672 | - | - |
- - kWh |
$49,818 2,672 kW-months/year |
- - MMBtu |
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| 04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT |
Savings: $18,441 Cost: $75,000 |
$18,441 | 393,192 | - | - | - | - |
$18,441 393,192 kWh |
- - kW-months/year |
- - MMBtu |
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| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $8,106 Cost: $530 |
$8,106 | 172,837 | - | - | - | - |
$8,106 172,837 kWh |
- - kW-months/year |
- - MMBtu |
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| 06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $4,203 Cost: $120 |
$2,278 | 48,611 | $1,925 | 103 | - | - |
$2,278 48,611 kWh |
$1,925 103 kW-months/year |
- - MMBtu |
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| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,304 Cost: $3,360 |
$2,663 | 56,788 | $640 | 34 | - | - |
$2,663 56,788 kWh |
$640 34 kW-months/year |
- - MMBtu |
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| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $3,202 Cost: $20 |
$1,814 | 38,688 | $1,387 | 74 | - | - |
$1,814 38,688 kWh |
$1,387 74 kW-months/year |
- - MMBtu |
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| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,651 Cost: $6,000 |
$2,651 | 56,518 | - | - | - | - |
$2,651 56,518 kWh |
- - kW-months/year |
- - MMBtu |
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| 10: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $404 Cost: $1,000 |
- | - | - | - | $404 | 55 |
- - kWh |
- - kW-months/year |
$404 55 MMBtu |
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| 11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $307 Cost: $680 |
$302 | 6,443 | $5 | 0 | - | - |
$302 6,443 kWh |
$5 0 kW-months/year |
- - MMBtu |
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| 12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $74 Cost: $269 |
$74 | 1,584 | - | - | - | - |
$74 1,584 kWh |
- - kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $260,735 Cost: $115,099 |
$173,401 | 3,697,280 | $86,930 | 4,662 | $404 | 55 | $173,401 3,697,280 kWh |
$86,930 4,662 kW-months/year |
$404 55 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $140,485 Cost: $101,759 |
$66,687 | 1,421,894 | $73,394 | 3,936 | $404 | 55 | $66,687 1,421,894 kWh |
$73,394 3,936 kW-months/year |
$404 55 MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||