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IAC Assessment: TT0317
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IAC Assessment: TT0317
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IAC Center Tennessee Technological University
Assessment Year 2024
Principal Product Off-Road Tires
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3011 - Tires And Inner Tubes
Sales $100,000,000-$500,000,000
# of Employees 275
Plant Area (Sq.Ft.) 320,000
Annual Production 1,092,000 Pieces
Production Hrs. Annual 4,160
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $839,197 18,302,472 kWh $0.05
Electricity Demand $539,202 90,279 kW-months/year $5.97
Natural Gas $872,829 173,656 MMBtu $5.03
TOTAL ENERGY COSTS $2,293,099
RECOMMENDED SAVINGS* $1,025,264 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$374,993
Cost:
$42,000
- - - - - - - - - - $374,993 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$374,993
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$79,406
Cost:
$13,250
- - - - $79,406 15,799 - - - - - - -
-
kWh
-
-
kW-months/year
$79,406
15,799
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$859
Cost:
$400
$859 18,452 - - - - - - - - - - $859
18,452
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$19,788
Cost:
$13,300
- - - - $19,788 3,937 - - - - - - -
-
kWh
-
-
kW-months/year
$19,788
3,937
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,015
Cost:
$1,364
- - - - $2,015 401 - - - - - - -
-
kWh
-
-
kW-months/year
$2,015
401
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$169,411
Cost:
$120,000
- - - - - - - - - - $169,411 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$169,411
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,968
Cost:
$2,475
$2,968 62,688 - - - - - - - - - - $2,968
62,688
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 4.721 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION Savings:
$64,353
Cost:
$60,000
$32,058 677,191 - - $32,295 6,425 - - - - - - $32,058
677,191
kWh
-
-
kW-months/year
$32,295
6,425
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,847
Cost:
$8,500
$6,847 144,624 - - - - - - - - - - $6,847
144,624
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$56,902
Cost:
$80,000
- - - - $21,040 4,186 $9,090 2,561 $15,052 2,561 $11,720 - -
-
kWh
-
-
kW-months/year
$21,040
4,186
MMBtu
$9,090
2,561
Tgal
$15,052
2,561
Tgal
$11,720
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,558
Cost:
$39,000
$21,103 445,767 $1,456 244 - - - - - - - - $21,103
445,767
kWh
$1,456
244
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,299
Cost:
$16,125
$6,299 133,058 - - - - - - - - - - $6,299
133,058
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
13: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$205,758
Cost:
$600,000
$(-6,013) (-127,020) $(-1,039) (-174) - - - - - - $212,810 - $(-6,013)
(-127,020)
kWh
$(-1,039)
(-174)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$212,810
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$698
Cost:
$2,910
$407 8,603 $290 49 - - - - - - - - $407
8,603
kWh
$290
49
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,295
Cost:
$40,000
$8,295 175,221 - - - - - - - - - - $8,295
175,221
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
16: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$4,116
Cost:
$50,000
$3,481 73,534 $635 106 - - - - - - - - $3,481
73,534
kWh
$635
106
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,025,264
Cost:
$1,089,324
$76,304 1,612,119 $1,341 225 $154,544 30,748 $9,090 2,561 $15,052 2,561 $768,934 - $76,304
1,612,119
kWh
$1,341
225
kW-months/year
$154,544
30,748
MMBtu
$9,090
2,561
Tgal
$15,052
2,561
Tgal
$768,934
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost