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IAC Assessment: UA0007
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IAC Assessment: UA0007
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IAC Center University of Alabama
Assessment Year 2007
Principal Product Flooring
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3996 - Hard Surface Floor Coverings, Nec
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 366,000
Annual Production 43,000 Thousand Feet
Production Hrs. Annual 4,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $451,777 12,849,191 kWh $0.04
Electricity Demand $567,190 50,642 kW-months/year $11.20
Natural Gas $415,713 30,324 MMBtu $13.71
TOTAL ENERGY COSTS $1,434,680
RECOMMENDED SAVINGS* $74,023 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,778
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,443
Cost:
$494
$1,443 41,040 - - - - $1,443
41,040
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,268
Cost:
$56,213
$8,913 253,499 $8,355 746 - - $8,913
253,499
kWh
$8,355
746
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,149
Cost:
$766
$383 10,900 $766 29 - - $383
10,900
kWh
$766
29
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$141
Cost:
$270
$141 4,010 - - - - $141
4,010
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,900
Cost:
-
$11,900 341,000 - - - - $11,900
341,000
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,759
Cost:
$309
$1,759 50,023 - - - - $1,759
50,023
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,590
Cost:
$153
- - - - $1,590 187 -
-
kWh
-
-
kW-months/year
$1,590
187
MMBtu
08: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$23,435
Cost:
-
- - - - $23,435 2,757 -
-
kWh
-
-
kW-months/year
$23,435
2,757
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,816
Cost:
$1,400
$4,816 136,966 - - - - $4,816
136,966
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,456
Cost:
-
$2,456 69,847 - - - - $2,456
69,847
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,335
Cost:
$7,017
$2,335 77,918 - - - - $2,335
77,918
kWh
-
-
kW-months/year
-
-
MMBtu
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,979
Cost:
$1,979
- - - - $1,979 514 -
-
kWh
-
-
kW-months/year
$1,979
514
MMBtu
13: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$717
Cost:
$1,940
$370 10,536 $347 31 - - $370
10,536
kWh
$347
31
kW-months/year
-
-
MMBtu
14: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$768
Cost:
-
$230 6,528 $538 48 - - $230
6,528
kWh
$538
48
kW-months/year
-
-
MMBtu
15: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,267
Cost:
$250
$1,171 33,298 $1,096 98 - - $1,171
33,298
kWh
$1,096
98
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$74,023
Cost:
$70,791
$35,917 1,035,565 $11,102 952 $27,004 3,458 $35,917
1,035,565
kWh
$11,102
952
kW-months/year
$27,004
3,458
MMBtu
TOTAL IMPLEMENTED Savings:
$36,778
Cost:
$494
$13,343 382,040 - - $23,435 2,757 $13,343
382,040
kWh
-
-
kW-months/year
$23,435
2,757
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas