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IAC Assessment: UA0023
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IAC Assessment: UA0023
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IAC Center University of Alabama
Assessment Year 2008
Principal Product voltage transformers
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 71,000
Annual Production 67,872 Pieces
Production Hrs. Annual 4,335
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,002 1,367,400 kWh $0.06
Electricity Demand $39,737 3,687 kW-months/year $10.78
Natural Gas $49,409 4,747 MMBtu $10.41
TOTAL ENERGY COSTS $174,148
RECOMMENDED SAVINGS* $42,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,903
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$3,336
Cost:
$3,900
- - - - $3,336 324 -
-
kWh
-
-
kW-months/year
$3,336
324
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$76
Cost:
$325
$76 1,452 - - - - $76
1,452
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$35,422
Cost:
$4,000
$11,091 212,318 $24,331 1,790 - - $11,091
212,318
kWh
$24,331
1,790
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$110
Cost:
$272
$110 2,111 - - - - $110
2,111
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$557
Cost:
$1,000
$248 4,742 $309 23 - - $248
4,742
kWh
$309
23
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$896
Cost:
-
$370 7,090 $526 38 - - $370
7,090
kWh
$526
38
kW-months/year
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$900
Cost:
$1,552
$402 7,687 $498 37 - - $402
7,687
kWh
$498
37
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,578
Cost:
$1,570
- - - - $1,578 153 -
-
kWh
-
-
kW-months/year
$1,578
153
MMBtu
TOTAL RECOMMENDED Savings:
$42,875
Cost:
$12,619
$12,297 235,400 $25,664 1,888 $4,914 477 $12,297
235,400
kWh
$25,664
1,888
kW-months/year
$4,914
477
MMBtu
TOTAL IMPLEMENTED Savings:
$41,903
Cost:
$12,294
$11,851 226,858 $25,138 1,850 $4,914 477 $11,851
226,858
kWh
$25,138
1,850
kW-months/year
$4,914
477
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas