IAC logo
IAC Assessment: UA0024
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UA0024
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Alabama
Assessment Year 2008
Principal Product Latex Gloves
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 269
Plant Area (Sq.Ft.) 180,000
Annual Production 500,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $366,957 6,983,000 kWh $0.05
Electricity Demand $56,859 11,937 kW-months/year $4.76
Electricity Fees $24,000 - $ -
Natural Gas $1,682,412 194,917 MMBtu $8.63
TOTAL ENERGY COSTS $2,130,228
RECOMMENDED SAVINGS* $191,879 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,370
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,342
Cost:
-
$5,586 107,729 $756 163 - - $5,586
107,729
kWh
$756
163
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,878
Cost:
$1,500
$1,878 32,169 - - - - $1,878
32,169
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,199
Cost:
$14,155
$5,903 105,352 $296 155 - - $5,903
105,352
kWh
$296
155
kW-months/year
-
-
MMBtu
04: 2.7122 DISCONNECT BALLASTS Savings:
$1,392
Cost:
$243
$1,226 23,657 $166 35 - - $1,226
23,657
kWh
$166
35
kW-months/year
-
-
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,203
Cost:
$300
- - - - $6,203 739 -
-
kWh
-
-
kW-months/year
$6,203
739
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,555
Cost:
$2,415
- - - - $4,555 543 -
-
kWh
-
-
kW-months/year
$4,555
543
MMBtu
07: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$98,000
Cost:
$126,000
- - - - $98,000 11,700 -
-
kWh
-
-
kW-months/year
$98,000
11,700
MMBtu
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$24,566
Cost:
$23,000
- - - - $24,566 2,928 -
-
kWh
-
-
kW-months/year
$24,566
2,928
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$42,744
Cost:
$45,700
- - - - $42,744 5,094 -
-
kWh
-
-
kW-months/year
$42,744
5,094
MMBtu
TOTAL RECOMMENDED Savings:
$191,879
Cost:
$213,313
$14,593 268,907 $1,218 353 $176,068 21,004 $14,593
268,907
kWh
$1,218
353
kW-months/year
$176,068
21,004
MMBtu
TOTAL IMPLEMENTED Savings:
$20,370
Cost:
$4,458
$8,690 163,555 $922 198 $10,758 1,282 $8,690
163,555
kWh
$922
198
kW-months/year
$10,758
1,282
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas