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IAC Assessment: UA0029
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IAC Assessment: UA0029
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IAC Center University of Alabama
Assessment Year 2009
Principal Product Metal Stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 158
Plant Area (Sq.Ft.) 140,000
Annual Production 34,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $216,262 3,215,101 kWh $0.07
Natural Gas $99,245 6,656 MMBtu $14.91
TOTAL ENERGY COSTS $325,157
RECOMMENDED SAVINGS* $31,461 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,016
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$41
Cost:
$109
$41 866 - - - - $41
866
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$650
Cost:
$1,416
$650 13,170 - - - - $650
13,170
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,785
Cost:
$14,634
$2,785 58,661 - - - - $2,785
58,661
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,679
Cost:
$2,900
- - - - $6,679 448 -
-
kWh
-
-
kW-months/year
$6,679
448
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,613
Cost:
$1,500
$2,937 61,875 $676 164 - - $2,937
61,875
kWh
$676
164
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,679
Cost:
-
$5,093 107,314 $1,586 335 - - $5,093
107,314
kWh
$1,586
335
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,902
Cost:
$17,383
$3,902 281 - - - - $3,902
281
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$7,112
Cost:
$109
- - - - $7,112 477 -
-
kWh
-
-
kW-months/year
$7,112
477
MMBtu
TOTAL RECOMMENDED Savings:
$31,461
Cost:
$38,051
$15,408 242,167 $2,262 499 $13,791 925 $15,408
242,167
kWh
$2,262
499
kW-months/year
$13,791
925
MMBtu
TOTAL IMPLEMENTED Savings:
$14,016
Cost:
$33,433
$12,430 179,426 $1,586 335 - - $12,430
179,426
kWh
$1,586
335
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas