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IAC Assessment: UA0038
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IAC Assessment: UA0038
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IAC Center University of Alabama
Assessment Year 2009
Principal Product Wood Flooring
NAICS 321918 - Other Millwork (including Flooring)
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 200,000
Annual Production 26,000 Thousand Feet
Production Hrs. Annual 7,200
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $822,225 14,117,478 kWh $0.06
Electricity Demand $169,288 38,994 kW-months/year $4.34
Wood $142,563 121,712 MMBtu $1.17
TOTAL ENERGY COSTS $1,203,435
RECOMMENDED SAVINGS* $61,536 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,985
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Electricity Usage Electricity Demand Wood
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,118
Cost:
-
$10,252 198,851 $1,866 432 - - $10,252
198,851
kWh
$1,866
432
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,713
Cost:
$3,000
$8,313 161,220 $1,400 324 - - $8,313
161,220
kWh
$1,400
324
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$263
Cost:
-
$263 5,091 - - - - $263
5,091
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,302
Cost:
$58,596
$23,384 453,474 $3,918 907 - - $23,384
453,474
kWh
$3,918
907
kW-months/year
-
-
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,324
Cost:
$1,394
$1,324 25,674 - - - - $1,324
25,674
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$1,493
Cost:
$6,000
- - - - $1,493 1,275 -
-
kWh
-
-
kW-months/year
$1,493
1,275
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$458
Cost:
$1,858
$398 7,711 $60 14 - - $398
7,711
kWh
$60
14
kW-months/year
-
-
MMBtu
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,109
Cost:
$850
$1,109 21,516 - - - - $1,109
21,516
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,636
Cost:
$17,820
- - - - $5,636 4,382 -
-
kWh
-
-
kW-months/year
$5,636
4,382
MMBtu
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,021
Cost:
$1,018
- - - - $1,021 872 -
-
kWh
-
-
kW-months/year
$1,021
872
MMBtu
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,099
Cost:
$1,031
- - - - $1,099 916 -
-
kWh
-
-
kW-months/year
$1,099
916
MMBtu
TOTAL RECOMMENDED Savings:
$61,536
Cost:
$91,567
$45,043 873,537 $7,244 1,677 $9,249 7,445 $45,043
873,537
kWh
$7,244
1,677
kW-months/year
$9,249
7,445
MMBtu
TOTAL IMPLEMENTED Savings:
$24,985
Cost:
$7,102
$21,659 420,063 $3,326 770 - - $21,659
420,063
kWh
$3,326
770
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Wood Electricity Usage Electricity Demand Wood