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IAC Assessment: UA0041
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IAC Assessment: UA0041
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Parts for military tracked vehicles
NAICS 336992 - Military Armored Vehicle, Tank, and Tank Component Manufacturing
SIC 3711 - Motor Vehicles And Car Bodies
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 280,000
Annual Production 485,000 Pieces
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,759,622 24,541,634 kWh $0.07
Electricity Fees $(-36,372) - $ -
Natural Gas $951,340 84,235 MMBtu $11.29
TOTAL ENERGY COSTS $2,674,590
RECOMMENDED SAVINGS* $400,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $360,880
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$55,100
Cost:
$119,700
$55,100 784,685 - - $55,100
784,685
kWh
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,630
Cost:
$380
$2,630 37,465 - - $2,630
37,465
kWh
-
-
MMBtu
03: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$5,320
Cost:
$2,520
- - $5,320 471 -
-
kWh
$5,320
471
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$216,130
Cost:
-
- - $216,130 19,137 -
-
kWh
$216,130
19,137
MMBtu
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$76,495
Cost:
-
- - $76,495 6,773 -
-
kWh
$76,495
6,773
MMBtu
06: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$21,020
Cost:
$19,015
- - $21,020 1,862 -
-
kWh
$21,020
1,862
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,020
Cost:
$2,450
- - $1,020 121 -
-
kWh
$1,020
121
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,050
Cost:
$2
$1,050 14,890 - - $1,050
14,890
kWh
-
-
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,310
Cost:
$22,000
$13,310 189,570 - - $13,310
189,570
kWh
-
-
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,050
Cost:
$7
$3,050 43,470 - - $3,050
43,470
kWh
-
-
MMBtu
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,765
Cost:
$675
$5,765 88,935 - - $5,765
88,935
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$400,890
Cost:
$166,749
$80,905 1,159,015 $319,985 28,364 $80,905
1,159,015
kWh
$319,985
28,364
MMBtu
TOTAL IMPLEMENTED Savings:
$360,880
Cost:
$125,347
$61,915 888,510 $298,965 26,502 $61,915
888,510
kWh
$298,965
26,502
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas