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IAC Assessment: UA0050
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IAC Assessment: UA0050
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Textiles
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $100,000,000-$500,000,000
# of Employees 550
Plant Area (Sq.Ft.) 292,582
Annual Production 31,052,992 Pieces
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,389,203 23,678,600 kWh $0.06
Electricity Demand $597,251 43,307 kW-months/year $13.79
Electricity Fees $21,946 - $ -
Natural Gas $954,251 94,532 MMBtu $10.09
TOTAL ENERGY COSTS $3,296,748
RECOMMENDED SAVINGS* $434,054 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $185,215
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$75,096
Cost:
$640
$57,704 983,542 $17,392 1,260 - - $57,704
983,542
kWh
$17,392
1,260
kW-months/year
-
-
MMBtu
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$123,482
Cost:
$302,000
$94,435 1,609,595 $29,047 2,104 - - $94,435
1,609,595
kWh
$29,047
2,104
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,529
Cost:
$45,740
$32,165 548,264 $10,364 751 - - $32,165
548,264
kWh
$10,364
751
kW-months/year
-
-
MMBtu
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$103,313
Cost:
$74,525
- - - - $103,313 10,239 -
-
kWh
-
-
kW-months/year
$103,313
10,239
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,904
Cost:
$2,890
- - - - $4,904 486 -
-
kWh
-
-
kW-months/year
$4,904
486
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$70,430
Cost:
$4,075
- - - - $70,430 6,980 -
-
kWh
-
-
kW-months/year
$70,430
6,980
MMBtu
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$14,300
Cost:
$160
$14,300 243,734 - - - - $14,300
243,734
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$434,054
Cost:
$430,030
$198,604 3,385,135 $56,803 4,115 $178,647 17,705 $198,604
3,385,135
kWh
$56,803
4,115
kW-months/year
$178,647
17,705
MMBtu
TOTAL IMPLEMENTED Savings:
$185,215
Cost:
$350,790
$140,900 2,401,593 $39,411 2,855 $4,904 486 $140,900
2,401,593
kWh
$39,411
2,855
kW-months/year
$4,904
486
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas