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IAC Assessment: UA0086
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IAC Assessment: UA0086
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Truck Seats
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2531 - Public Building & Related Furniture
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 187,000
Annual Production 187,500 Pieces
Production Hrs. Annual 3,366
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,014 586,762 kWh $0.06
Electricity Fees $34,674 - $ -
Natural Gas $119,042 11,905 MMBtu $10.00
Other Energy $182,619 10,632 MMBtu $17.18
TOTAL ENERGY COSTS $374,349
RECOMMENDED SAVINGS* $48,817 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,582
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Fees Natural Gas Administrative Changes
$ kWh $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,086
Cost:
$29,396
$19,580 302,213 $506 - - - - - $19,580
302,213
kWh
$506
-
$
-
-
MMBtu
-
-
$
02: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$7,370
Cost:
$1,353
- - - - $7,370 737 - - -
-
kWh
-
-
$
$7,370
737
MMBtu
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,367
Cost:
$2,548
$7,182 110,845 $185 - - - - - $7,182
110,845
kWh
$185
-
$
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,694
Cost:
$800
$3,602 55,594 $92 - - - - - $3,602
55,594
kWh
$92
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,645
Cost:
$2,200
$1,604 24,763 $41 - - - - - $1,604
24,763
kWh
$41
-
$
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$481
Cost:
$613
$469 7,232 $12 - - - - - $469
7,232
kWh
$12
-
$
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,174
Cost:
$30,000
- - - - $7,860 786 $314 - -
-
kWh
-
-
$
$7,860
786
MMBtu
$314
-
$
TOTAL RECOMMENDED Savings:
$48,817
Cost:
$66,910
$32,437 500,647 $836 - $15,230 1,523 $314 - $32,437
500,647
kWh
$836
-
$
$15,230
1,523
MMBtu
$314
-
$
TOTAL IMPLEMENTED Savings:
$29,582
Cost:
$33,562
$21,653 334,208 $559 - $7,370 737 - - $21,653
334,208
kWh
$559
-
$
$7,370
737
MMBtu
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $
Electricity Usage Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Fees Natural Gas Administrative Changes