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IAC Assessment: UA0123
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IAC Assessment: UA0123
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IAC Center University of Alabama
Assessment Year 2014
Principal Product lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 80,000
Annual Production 35,000,000 Units
Production Hrs. Annual 2,340
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $361,129 4,887,626 kWh $0.07
Electricity Demand $0 23,066 kW-months/year $0.00
Electricity Fees $26,577 - $ -
Wood $115,668 53,989 MMBtu $2.14
TOTAL ENERGY COSTS $503,374
RECOMMENDED SAVINGS* $95,239 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,695
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Wood Electricity Usage Electricity Fees Wood
$ kWh $ $ $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,710
Cost:
$9,095
$8,234 111,429 $476 - - - $8,234
111,429
kWh
$476
-
$
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$45,368
Cost:
$18,153
$42,889 580,372 $2,479 - - - $42,889
580,372
kWh
$2,479
-
$
-
-
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,240
Cost:
$3,495
- - - - $10,240 4,785 -
-
kWh
-
-
$
$10,240
4,785
MMBtu
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$4,096
Cost:
$7,500
- - - - $4,096 1,914 -
-
kWh
-
-
$
$4,096
1,914
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,455
Cost:
$1,870
$3,266 44,193 $189 - - - $3,266
44,193
kWh
$189
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,117
Cost:
$8,661
$2,001 27,078 $116 - - - $2,001
27,078
kWh
$116
-
$
-
-
MMBtu
07: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$15,087
Cost:
-
- - $15,087 - - - -
-
kWh
$15,087
-
$
-
-
MMBtu
08: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$6,166
Cost:
-
- - $6,166 - - - -
-
kWh
$6,166
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$95,239
Cost:
$48,774
$56,390 763,072 $24,513 - $14,336 6,699 $56,390
763,072
kWh
$24,513
-
$
$14,336
6,699
MMBtu
TOTAL IMPLEMENTED Savings:
$13,695
Cost:
$5,365
$3,266 44,193 $189 - $10,240 4,785 $3,266
44,193
kWh
$189
-
$
$10,240
4,785
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Wood Electricity Usage Electricity Fees Wood