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IAC Assessment: UA0128
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IAC Assessment: UA0128
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IAC Center University of Alabama
Assessment Year 2014
Principal Product Railroad Ties
NAICS 321114 - Wood Preservation
SIC 2491 - Wood Preserving
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 200,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 2,550
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $299,499 4,284,595 kWh $0.07
Electricity Fees $11,909 - $ -
Wood $148,000 77,969 MMBtu $1.90
TOTAL ENERGY COSTS $459,408
RECOMMENDED SAVINGS* $190,836 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,170
#|Description Savings
Cost
Status Electricity Usage Wood Electricity Usage Wood
$ kWh $ MMBtu
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$125,709
Cost:
$180,000
- - $125,709 67,695 -
-
kWh
$125,709
67,695
MMBtu
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$24,552
Cost:
$12,050
- - $24,552 12,922 -
-
kWh
$24,552
12,922
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,032
Cost:
$35,000
- - $13,032 6,859 -
-
kWh
$13,032
6,859
MMBtu
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$11,022
Cost:
$7,500
- - $11,022 5,801 -
-
kWh
$11,022
5,801
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,193
Cost:
$6,764
$10,193 130,995 - - $10,193
130,995
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,565
Cost:
$6,495
$3,565 48,254 - - $3,565
48,254
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,158
Cost:
$7,334
$2,158 29,205 - - $2,158
29,205
kWh
-
-
MMBtu
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$605
Cost:
$1,725
$605 8,193 - - $605
8,193
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$190,836
Cost:
$256,868
$16,521 216,647 $174,315 93,277 $16,521
216,647
kWh
$174,315
93,277
MMBtu
TOTAL IMPLEMENTED Savings:
$4,170
Cost:
$8,220
$4,170 56,447 - - $4,170
56,447
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Wood Electricity Usage Wood