IAC logo
IAC Assessment: UA0136
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UA0136
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Alabama
Assessment Year 2015
Principal Product organic chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 104
Plant Area (Sq.Ft.) 3,789,720
Annual Production 65,500,000 Pounds
Production Hrs. Annual 8,064
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $919,449 17,695,747 kWh $0.05
Electricity Demand $180,835 44,694 kW-months/year $4.05
Electricity Fees $6,072 - $ -
Natural Gas $1,358,471 366,189 MMBtu $3.71
TOTAL ENERGY COSTS $2,464,827
RECOMMENDED SAVINGS* $152,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,776
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$62,198
Cost:
$11,224
- - - - - - $62,198 16,765 -
-
kWh
-
-
kW-months/year
-
-
$
$62,198
16,765
MMBtu
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$15,296
Cost:
$22,500
- - - - - - $15,296 4,123 -
-
kWh
-
-
kW-months/year
-
-
$
$15,296
4,123
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$35,414
Cost:
$50
$30,464 586,297 $3,370 833 $1,580 - - - $30,464
586,297
kWh
$3,370
833
kW-months/year
$1,580
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,776
Cost:
$2,922
$13,826 266,081 $1,246 308 $704 - - - $13,826
266,081
kWh
$1,246
308
kW-months/year
$704
-
$
-
-
MMBtu
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,916
Cost:
$5,250
$2,786 53,611 - - $130 - - - $2,786
53,611
kWh
-
-
kW-months/year
$130
-
$
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$17,386
Cost:
-
$16,610 319,677 - - $776 - - - $16,610
319,677
kWh
-
-
kW-months/year
$776
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,384
Cost:
$14,682
$3,233 62,215 - - $151 - - - $3,233
62,215
kWh
-
-
kW-months/year
$151
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$152,370
Cost:
$56,628
$66,919 1,287,881 $4,616 1,141 $3,341 - $77,494 20,888 $66,919
1,287,881
kWh
$4,616
1,141
kW-months/year
$3,341
-
$
$77,494
20,888
MMBtu
TOTAL IMPLEMENTED Savings:
$15,776
Cost:
$2,922
$13,826 266,081 $1,246 308 $704 - - - $13,826
266,081
kWh
$1,246
308
kW-months/year
$704
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas