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IAC Assessment: UA0157
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IAC Assessment: UA0157
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IAC Center University of Alabama
Assessment Year 2016
Principal Product Textiles
NAICS 313210 - Broadwoven Fabric Mills
SIC 2299 - Textile Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 23
Plant Area (Sq.Ft.) 90,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,125 1,063,728 kWh $0.10
Electricity Demand $25,783 6,745 kW-months/year $3.82
Electricity Fees $18,307 - $ -
Natural Gas $51,340 3,583 MMBtu $14.33
TOTAL ENERGY COSTS $200,090
RECOMMENDED SAVINGS* $23,472 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $430
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,132
Cost:
$35,339
$15,305 156,357 $1,947 509 $1,880 - - - - - $15,305
156,357
kWh
$1,947
509
kW-months/year
$1,880
-
$
-
-
MMBtu
-
-
gal
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$2,932
Cost:
$5,240
- - - - - - $2,450 171 $482 64,811 -
-
kWh
-
-
kW-months/year
-
-
$
$2,450
171
MMBtu
$482
64,811
gal
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$320
Cost:
$215
- - - - - - $320 22 - - -
-
kWh
-
-
kW-months/year
-
-
$
$320
22
MMBtu
-
-
gal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$658
Cost:
$100
$551 5,624 $42 11 $65 - - - - - $551
5,624
kWh
$42
11
kW-months/year
$65
-
$
-
-
MMBtu
-
-
gal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$430
Cost:
$1,520
$360 3,677 $28 8 $42 - - - - - $360
3,677
kWh
$28
8
kW-months/year
$42
-
$
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$23,472
Cost:
$42,414
$16,216 165,658 $2,017 528 $1,987 - $2,770 193 $482 64,811 $16,216
165,658
kWh
$2,017
528
kW-months/year
$1,987
-
$
$2,770
193
MMBtu
$482
64,811
gal
TOTAL IMPLEMENTED Savings:
$430
Cost:
$1,520
$360 3,677 $28 8 $42 - - - - - $360
3,677
kWh
$28
8
kW-months/year
$42
-
$
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz)