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IAC Assessment: UA0160
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IAC Assessment: UA0160
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IAC Center University of Alabama
Assessment Year 2016
Principal Product Medium Density Fiberboard
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 43,600
Annual Production 50,000 Tons
Production Hrs. Annual 8,568
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $5,364,753 107,812,560 kWh $0.05
Wood $1,222,822 698,755 MMBtu $1.75
TOTAL ENERGY COSTS $6,587,575
RECOMMENDED SAVINGS* $425,681 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,799
#|Description Savings
Cost
Status Electricity Usage Wood Electricity Usage Wood
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$221,404
Cost:
$94,081
$5,589 112,315 $215,815 123,323 $5,589
112,315
kWh
$215,815
123,323
MMBtu
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$85,894
Cost:
-
- - $85,894 49,083 -
-
kWh
$85,894
49,083
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$83,969
Cost:
$169,192
$83,969 1,687,477 - - $83,969
1,687,477
kWh
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,368
Cost:
$1,162
$3,368 67,698 - - $3,368
67,698
kWh
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,685
Cost:
$1,300
$12,685 254,917 - - $12,685
254,917
kWh
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,141
Cost:
$700
$12,141 243,982 - - $12,141
243,982
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,220
Cost:
$2,995
$6,220 124,990 - - $6,220
124,990
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$425,681
Cost:
$269,430
$123,972 2,491,379 $301,709 172,406 $123,972
2,491,379
kWh
$301,709
172,406
MMBtu
TOTAL IMPLEMENTED Savings:
$104,799
Cost:
$4,295
$18,905 379,907 $85,894 49,083 $18,905
379,907
kWh
$85,894
49,083
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Wood Electricity Usage Wood