IAC Center University of Alabama
Assessment Year 2017
Principal Product Frozen Corndogs
NAICS 311412 - Frozen Specialty Food Manufacturing
SIC 2038 - Frozen Specialties, Nec
Sales $80,000,000
# of Employees 400
Plant Area (Sq.Ft.) 200,000
Annual Production 350,000,000 not found
Production Hrs. Annual 6,480
Location (State) AL
Source Yearly Cost Usage
Electricity Usage $1,520,435 20,028,110
Electricity Fees $112,553 -
Natural Gas $467,335 62,181
TOTAL ENERGY COSTS $2,100,323
RECOMMENDED SAVINGS* $159,897 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* -
#|Description Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.2436 RECOVER HEAT FROM REFRIGERATION CONDENSERS Savings:
$53,482
Cost:
$100,000
- - - - $53,482 7,112 -
-
kWh
-
-
$
$53,482
7,112
MMBtu
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$44,167
Cost:
$500
$41,813 550,755 $2,354 - - - $41,813
550,755
kWh
$2,354
-
$
-
-
MMBtu
03: 2.7143 USE MORE EFFICIENT LIGHT SOURCE Savings:
$26,876
Cost:
$42,452
$25,444 335,171 $1,432 - - - $25,444
335,171
kWh
$1,432
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,851
Cost:
$250
$7,433 97,903 $418 - - - $7,433
97,903
kWh
$418
-
$
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,243
Cost:
$1,165
$9,721 122,120 $522 - - - $9,721
122,120
kWh
$522
-
$
-
-
MMBtu
06: 2.2411 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR Savings:
$6,934
Cost:
$6,152
- - - - $6,934 922 -
-
kWh
-
-
$
$6,934
922
MMBtu
07: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,673
Cost:
$7,500
- - - - $2,673 355 -
-
kWh
-
-
$
$2,673
355
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$429
Cost:
$247
- - - - $429 57 -
-
kWh
-
-
$
$429
57
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,242
Cost:
$1,015
$6,856 90,311 $386 - - - $6,856
90,311
kWh
$386
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$159,897
Cost:
$159,281
$91,267 1,196,260 $5,112 - $63,518 8,446 -
-
kWh
-
-
$
-
-
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
$
-
-
MMBtu
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
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