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IAC Assessment: UA0191
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IAC Assessment: UA0191
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IAC Center University of Alabama
Assessment Year 2018
Principal Product Nitrile Gloves
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 170
Plant Area (Sq.Ft.) 150,000
Annual Production 200,000,000 Units
Production Hrs. Annual 8,400
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,587 4,763,000 kWh $0.05
Electricity Demand $52,666 10,920 kW-months/year $4.82
Electricity Fees $43,519 - $ -
Natural Gas $528,422 126,954 MMBtu $4.16
TOTAL ENERGY COSTS $885,194
RECOMMENDED SAVINGS* $60,158 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,237
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$18,889
Cost:
$37,420
$15,683 286,657 $2,098 435 $1,108 - - - $15,683
286,657
kWh
$2,098
435
kW-months/year
$1,108
-
$
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$15,914
Cost:
-
- - - - - - $15,914 3,780 -
-
kWh
-
-
kW-months/year
-
-
$
$15,914
3,780
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,060
Cost:
$34,939
$11,771 215,157 $1,464 303 $825 - - - $11,771
215,157
kWh
$1,464
303
kW-months/year
$825
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,326
Cost:
$2,165
$2,924 54,454 $207 43 $195 - - - $2,924
54,454
kWh
$207
43
kW-months/year
$195
-
$
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,391
Cost:
$150
$2,025 37,022 $226 47 $140 - - - $2,025
37,022
kWh
$226
47
kW-months/year
$140
-
$
-
-
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,997
Cost:
-
$1,880 34,354 - - $117 - - - $1,880
34,354
kWh
-
-
kW-months/year
$117
-
$
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$489
Cost:
$2,112
$412 7,532 $48 10 $29 - - - $412
7,532
kWh
$48
10
kW-months/year
$29
-
$
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,092
Cost:
$2,256
$2,405 43,967 $506 105 $181 - - - $2,405
43,967
kWh
$506
105
kW-months/year
$181
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$60,158
Cost:
$79,042
$37,100 679,143 $4,549 943 $2,595 - $15,914 3,780 $37,100
679,143
kWh
$4,549
943
kW-months/year
$2,595
-
$
$15,914
3,780
MMBtu
TOTAL IMPLEMENTED Savings:
$21,237
Cost:
$2,165
$4,804 88,808 $207 43 $312 - $15,914 3,780 $4,804
88,808
kWh
$207
43
kW-months/year
$312
-
$
$15,914
3,780
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas