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IAC Assessment: UA0192
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IAC Assessment: UA0192
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IAC Center University of Alabama
Assessment Year 2018
Principal Product Carpet textiles
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2282 - Throwing And Winding Mills
Sales $10,000,000-$50,000,000
# of Employees 174
Plant Area (Sq.Ft.) 225,000
Annual Production 39,000,000 Units
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,973,662 36,403,772 kWh $0.05
Electricity Demand $272,410 61,276 kW-months/year $4.45
Electricity Fees $(-86,892) - $ -
Natural Gas $278,544 55,220 MMBtu $5.04
TOTAL ENERGY COSTS $2,437,724
RECOMMENDED SAVINGS* $210,132 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $122,582
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,821
Cost:
$22,134
$14,723 274,915 $1,674 377 $(-576) - $14,723
274,915
kWh
$1,674
377
kW-months/year
$(-576)
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,298
Cost:
$366
$1,351 25,222 - - $(-53) - $1,351
25,222
kWh
-
-
kW-months/year
$(-53)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,416
Cost:
$200
$15,003 280,117 - - $(-587) - $15,003
280,117
kWh
-
-
kW-months/year
$(-587)
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$31,273
Cost:
$3,165
$32,546 607,659 - - $(-1,273) - $32,546
607,659
kWh
-
-
kW-months/year
$(-1,273)
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$76,893
Cost:
$19,300
$80,022 1,494,063 - - $(-3,129) - $80,022
1,494,063
kWh
-
-
kW-months/year
$(-3,129)
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$70,431
Cost:
$386,914
$65,075 1,214,991 $8,222 1,849 $(-2,866) - $65,075
1,214,991
kWh
$8,222
1,849
kW-months/year
$(-2,866)
-
$
TOTAL RECOMMENDED Savings:
$210,132
Cost:
$432,079
$208,720 3,896,967 $9,896 2,226 $(-8,484) - $208,720
3,896,967
kWh
$9,896
2,226
kW-months/year
$(-8,484)
-
$
TOTAL IMPLEMENTED Savings:
$122,582
Cost:
$22,665
$127,571 2,381,839 - - $(-4,989) - $127,571
2,381,839
kWh
-
-
kW-months/year
$(-4,989)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees