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IAC Assessment: UA0199
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IAC Assessment: UA0199
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IAC Center University of Alabama
Assessment Year 2018
Principal Product Knives
NAICS 332215 - Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 3421 - Cutlery
Sales $5,000,000-$10,000,000
# of Employees 59
Plant Area (Sq.Ft.) 34,600
Annual Production 340,000 Units
Production Hrs. Annual 4,208
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,324 697,440 kWh $0.12
Electricity Demand $14,661 3,093 kW-months/year $4.74
Electricity Fees $6,192 - $ -
Natural Gas $1,265 41 MMBtu $30.70
TOTAL ENERGY COSTS $103,442
RECOMMENDED SAVINGS* $26,191 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,146
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$10,877
Cost:
$13,552
$5,998 (-12,016) $1,571 (-288) $2,043 - $1,265 41 $5,998
(-12,016)
kWh
$1,571
(-288)
kW-months/year
$2,043
-
$
$1,265
41
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,483
Cost:
$9,013
$5,481 47,005 $645 136 $357 - - - $5,481
47,005
kWh
$645
136
kW-months/year
$357
-
$
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,453
Cost:
$1,385
$3,263 27,988 - - $190 - - - $3,263
27,988
kWh
-
-
kW-months/year
$190
-
$
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,814
Cost:
$5,948
$1,392 11,940 $322 68 $100 - - - $1,392
11,940
kWh
$322
68
kW-months/year
$100
-
$
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,129
Cost:
$2,568
- - $1,067 225 $62 - - - -
-
kWh
$1,067
225
kW-months/year
$62
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$182
Cost:
$698
$146 1,252 $26 6 $10 - - - $146
1,252
kWh
$26
6
kW-months/year
$10
-
$
-
-
MMBtu
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,396
Cost:
$453
$1,319 11,310 - - $77 - - - $1,319
11,310
kWh
-
-
kW-months/year
$77
-
$
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$604
Cost:
$919
$503 4,315 $68 14 $33 - - - $503
4,315
kWh
$68
14
kW-months/year
$33
-
$
-
-
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$253
Cost:
$200
$171 1,464 $68 14 $14 - - - $171
1,464
kWh
$68
14
kW-months/year
$14
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$26,191
Cost:
$34,736
$18,273 93,258 $3,767 175 $2,886 - $1,265 41 $18,273
93,258
kWh
$3,767
175
kW-months/year
$2,886
-
$
$1,265
41
MMBtu
TOTAL IMPLEMENTED Savings:
$18,146
Cost:
$24,182
$12,128 40,556 $2,310 (-133) $2,443 - $1,265 41 $12,128
40,556
kWh
$2,310
(-133)
kW-months/year
$2,443
-
$
$1,265
41
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas