Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Alabama |
|---|---|
| Assessment Year | 2011 |
| Principal Product | Foam Casting Patterns |
| NAICS | 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3463 - Nonferrous Forgings |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 36 |
| Plant Area (Sq.Ft.) | 72,000 |
| Annual Production | 20,000 Tons |
| Production Hrs. Annual | 6,120 |
| Location (State) | AL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $127,190 | 2,351,360 | kWh | $0.05 |
| Electricity Demand | $86,269 | 6,257 | kW-months/year | $13.79 |
| Natural Gas | $205,744 | 23,539 | MMBtu | $8.74 |
| TOTAL ENERGY COSTS | $434,957 | |||
| RECOMMENDED SAVINGS* | $97,046 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $26,141 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $16,307 Cost: $26,402 |
$10,875 | 201,049 | $5,432 | 394 | - | - |
$10,875 201,049 kWh |
$5,432 394 kW-months/year |
- - MMBtu |
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| 02: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $575 Cost: $225 |
$575 | 10,638 | - | - | - | - |
$575 10,638 kWh |
- - kW-months/year |
- - MMBtu |
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| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $23,842 Cost: $5,000 |
$16,963 | 313,604 | $6,879 | 499 | - | - |
$16,963 313,604 kWh |
$6,879 499 kW-months/year |
- - MMBtu |
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| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $5,087 Cost: $640 |
$2,964 | 54,797 | $2,123 | 154 | - | - |
$2,964 54,797 kWh |
$2,123 154 kW-months/year |
- - MMBtu |
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| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $8,304 Cost: $1,800 |
$2,929 | 54,142 | $5,375 | 390 | - | - |
$2,929 54,142 kWh |
$5,375 390 kW-months/year |
- - MMBtu |
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| 06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $515 Cost: $1,030 |
- | - | - | - | $515 | 59 |
- - kWh |
- - kW-months/year |
$515 59 MMBtu |
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| 07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $7,440 Cost: $4,586 |
- | - | - | - | $7,440 | 852 |
- - kWh |
- - kW-months/year |
$7,440 852 MMBtu |
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| 08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $1,373 Cost: $320 |
- | - | - | - | $1,373 | 157 |
- - kWh |
- - kW-months/year |
$1,373 157 MMBtu |
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| 09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $13,493 Cost: $70,000 |
- | - | - | - | $13,493 | 1,546 |
- - kWh |
- - kW-months/year |
$13,493 1,546 MMBtu |
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| 10: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $13,650 Cost: $9,480 |
- | - | - | - | $13,650 | 1,564 |
- - kWh |
- - kW-months/year |
$13,650 1,564 MMBtu |
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| 11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $366 Cost: $510 |
$97 | 1,800 | - | - | $269 | 31 |
$97 1,800 kWh |
- - kW-months/year |
$269 31 MMBtu |
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| 12: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $843 Cost: $50 |
$173 | 3,196 | - | - | $670 | 77 |
$173 3,196 kWh |
- - kW-months/year |
$670 77 MMBtu |
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| 13: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $5,251 Cost: $1,503 |
$5,251 | 97,051 | - | - | - | - |
$5,251 97,051 kWh |
- - kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $97,046 Cost: $121,546 |
$39,827 | 736,277 | $19,809 | 1,437 | $37,410 | 4,286 | $39,827 736,277 kWh |
$19,809 1,437 kW-months/year |
$37,410 4,286 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $26,141 Cost: $6,815 |
$17,808 | 329,238 | $6,879 | 499 | $1,454 | 167 | $17,808 329,238 kWh |
$6,879 499 kW-months/year |
$1,454 167 MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||