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IAC Assessment: UD0263
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IAC Assessment: UD0263
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IAC Center University of Dayton
Assessment Year 1988
Principal Product METAL STAMPINGS
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $1,000,000-$5,000,000
# of Employees 90
Plant Area (Sq.Ft.) 0
Annual Production 1,500,000 Pieces
Production Hrs. Annual 4,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,034 890,094 kWh $0.08
LPG $18,503 2,632 MMBtu $7.03
TOTAL ENERGY COSTS $91,537
RECOMMENDED SAVINGS* $30,252 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,718
#|Description Savings
Cost
Status Electricity Usage LPG Administrative Changes Electricity Usage LPG Administrative Changes
$ kWh $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,019
Cost:
$15,000
$4,019 - - - - - $4,019
-
kWh
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,000
Cost:
-
$8,231 - - - $(-2,231) - $8,231
-
kWh
-
-
MMBtu
$(-2,231)
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,423
Cost:
$1,000
$7,043 62,720 $(-620) (-107) - - $7,043
62,720
kWh
$(-620)
(-107)
MMBtu
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,534
Cost:
-
$2,880 21,102 $(-346) (-60) - - $2,880
21,102
kWh
$(-346)
(-60)
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,981
Cost:
$1,500
- - $1,381 239 $600 - -
-
kWh
$1,381
239
MMBtu
$600
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,295
Cost:
$9,000
$8,444 114,596 - - $851 - $8,444
114,596
kWh
-
-
MMBtu
$851
-
$
TOTAL RECOMMENDED Savings:
$30,252
Cost:
$26,500
$30,617 198,418 $415 72 $(-780) - $30,617
198,418
kWh
$415
72
MMBtu
$(-780)
-
$
TOTAL IMPLEMENTED Savings:
$21,718
Cost:
$26,500
$19,506 177,316 $761 132 $1,451 - $19,506
177,316
kWh
$761
132
MMBtu
$1,451
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage LPG Administrative Changes Electricity Usage LPG Administrative Changes