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IAC Assessment: UD0422
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IAC Assessment: UD0422
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IAC Center University of Dayton
Assessment Year 1994
Principal Product steel castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 70,000
Annual Production 2,400 Tons
Production Hrs. Annual 2,880
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $257,202 3,446,366 kWh $0.07
Natural Gas $111,452 22,439 MMBtu $4.97
TOTAL ENERGY COSTS $368,654
RECOMMENDED SAVINGS* $47,486 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,486
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,520
Cost:
$8,000
$2,520 - - - - - - - $2,520
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$20,950
Cost:
$5,000
- - - - - - $20,950 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$20,950
-
$
03: 2.1332 CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS Savings:
$1,812
Cost:
$6,000
- - $(-1,428) (-295) $3,240 624 - - -
-
kWh
$(-1,428)
(-295)
MMBtu
$3,240
624
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$691
Cost:
$3,827
$691 20,516 - - - - - - $691
20,516
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$21,513
Cost:
$47,000
$18,861 349,062 $2,652 547 - - - - $18,861
349,062
kWh
$2,652
547
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$47,486
Cost:
$69,827
$22,072 369,578 $1,224 252 $3,240 624 $20,950 - $22,072
369,578
kWh
$1,224
252
MMBtu
$3,240
624
MMBtu
$20,950
-
$
TOTAL IMPLEMENTED Savings:
$47,486
Cost:
$69,827
$22,072 369,578 $1,224 252 $3,240 624 $20,950 - $22,072
369,578
kWh
$1,224
252
MMBtu
$3,240
624
MMBtu
$20,950
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Natural Gas Fuel Oil #2 Administrative Changes