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IAC Assessment: UD0458
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IAC Assessment: UD0458
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IAC Center University of Dayton
Assessment Year 1995
Principal Product auto brake calipers
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 260
Plant Area (Sq.Ft.) 114,000
Annual Production 2,900,000 Pieces
Production Hrs. Annual 7,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $509,034 9,926,143 kWh $0.05
Natural Gas $85,525 16,134 MMBtu $5.30
TOTAL ENERGY COSTS $607,102
RECOMMENDED SAVINGS* $90,437 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,988
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes
$ kWh $ MMBtu $ Tgal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,292
Cost:
$25,000
$11,292 - - - - - - - $11,292
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$22,105
Cost:
$70,000
- - - - - - $22,105 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$22,105
-
$
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$23,747
Cost:
$5,000
$23,747 593,200 - - - - - - $23,747
593,200
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,040
Cost:
$30,000
- - $12,040 2,408 - - - - -
-
kWh
$12,040
2,408
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,553
Cost:
$23,127
$11,553 242,966 - - - - - - $11,553
242,966
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$2,914
Cost:
$1,680
$2,914 67,702 - - - - - - $2,914
67,702
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,344
Cost:
-
$2,344 111,665 - - - - - - $2,344
111,665
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
08: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,442
Cost:
$600
- - - - $4,442 - - - -
-
kWh
-
-
MMBtu
$4,442
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$90,437
Cost:
$155,407
$51,850 1,015,533 $12,040 2,408 $4,442 - $22,105 - $51,850
1,015,533
kWh
$12,040
2,408
MMBtu
$4,442
-
Tgal
$22,105
-
$
TOTAL IMPLEMENTED Savings:
$65,988
Cost:
$85,407
$49,506 903,868 $12,040 2,408 $4,442 - - - $49,506
903,868
kWh
$12,040
2,408
MMBtu
$4,442
-
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes