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IAC Assessment: UD0485
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IAC Assessment: UD0485
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IAC Center University of Dayton
Assessment Year 1996
Principal Product metal stampings
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 73,000
Annual Production 45,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,009 6,491,794 kWh $0.03
Electricity Demand $212,668 18,408 kW-months/year $11.55
Natural Gas $34,546 7,527 MMBtu $4.59
TOTAL ENERGY COSTS $446,223
RECOMMENDED SAVINGS* $49,334 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,295
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$600
Cost:
-
- - - - - - - - - - - - $600 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$600
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,600
Cost:
$1,200
$6,650 332,649 $5,910 420 - - $(-2,960) (-630) - - - - - - $6,650
332,649
kWh
$5,910
420
kW-months/year
-
-
$
$(-2,960)
(-630)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,528
Cost:
$250
- - $8,608 612 $(-1,080) - - - - - - - $(-1,000) - -
-
kWh
$8,608
612
kW-months/year
$(-1,080)
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-1,000)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,249
Cost:
$12,150
$2,612 130,715 $4,637 330 - - - - - - - - - - $2,612
130,715
kWh
$4,637
330
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,439
Cost:
$6,000
- - - - - - $6,439 1,370 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,439
1,370
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$18,918
Cost:
$6,000
- - - - - - - - $1,638 412,170 $17,280 4,320 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,638
412,170
Tgal
$17,280
4,320
gal
-
-
$
TOTAL RECOMMENDED Savings:
$49,334
Cost:
$25,600
$9,262 463,364 $19,155 1,362 $(-1,080) - $3,479 740 $1,638 412,170 $17,280 4,320 $(-400) - $9,262
463,364
kWh
$19,155
1,362
kW-months/year
$(-1,080)
-
$
$3,479
740
MMBtu
$1,638
412,170
Tgal
$17,280
4,320
gal
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$33,295
Cost:
$18,400
$2,612 130,715 $13,245 942 $(-1,080) - - - $1,638 412,170 $17,280 4,320 $(-400) - $2,612
130,715
kWh
$13,245
942
kW-months/year
$(-1,080)
-
$
-
-
MMBtu
$1,638
412,170
Tgal
$17,280
4,320
gal
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes