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IAC Assessment: UD0508
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IAC Assessment: UD0508
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IAC Center University of Dayton
Assessment Year 1996
Principal Product silicon wafers
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 21,000
Annual Production 400,000 Thousand Feet
Production Hrs. Annual 8,700
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,747 21,267,878 kWh $0.02
Electricity Demand $497,781 34,932 kW-months/year $14.25
Electricity Fees $7,200 - $ -
Natural Gas $27,919 6,513 MMBtu $4.29
TOTAL ENERGY COSTS $1,374,090
RECOMMENDED SAVINGS* $306,671 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $297,021
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,200
Cost:
$60,000
- - $7,200 18,960 - - - - - - -
-
kWh
$7,200
18,960
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,088
Cost:
$2,314
$366 15,826 $722 52 - - - - - - $366
15,826
kWh
$722
52
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,041
Cost:
$8,081
$2,659 125,440 $2,382 172 - - - - - - $2,659
125,440
kWh
$2,382
172
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$31,719
Cost:
$11,000
- - - - $31,719 6,359,000 - - - - -
-
kWh
-
-
kW-months/year
$31,719
6,359,000
Tgal
-
-
$
-
-
$
05: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$9,650
Cost:
$5,000
- - - - - - $9,650 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$9,650
-
$
-
-
$
06: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$8,523
Cost:
-
- - - - - - $8,523 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$8,523
-
$
-
-
$
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$101,584
Cost:
$40,000
$56,098 2,646,249 $45,486 3,192 - - - - - - $56,098
2,646,249
kWh
$45,486
3,192
kW-months/year
-
-
Tgal
-
-
$
-
-
$
08: 4.6310 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$135,600
Cost:
$222,868
- - - - - - - - $135,600 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$135,600
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,158
Cost:
$2,286
$601 28,429 $557 39 - - - - - - $601
28,429
kWh
$557
39
kW-months/year
-
-
Tgal
-
-
$
-
-
$
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$5,108
Cost:
$5,000
- - - - $6,108 1,231,000 $(-1,000) - - - -
-
kWh
-
-
kW-months/year
$6,108
1,231,000
Tgal
$(-1,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$306,671
Cost:
$356,549
$59,724 2,815,944 $56,347 22,415 $37,827 7,590,000 $17,173 - $135,600 - $59,724
2,815,944
kWh
$56,347
22,415
kW-months/year
$37,827
7,590,000
Tgal
$17,173
-
$
$135,600
-
$
TOTAL IMPLEMENTED Savings:
$297,021
Cost:
$351,549
$59,724 2,815,944 $56,347 22,415 $37,827 7,590,000 $7,523 - $135,600 - $59,724
2,815,944
kWh
$56,347
22,415
kW-months/year
$37,827
7,590,000
Tgal
$7,523
-
$
$135,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Primary Product