Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 1997 |
| Principal Product | aluminum castings |
| NAICS | n/a |
| SIC | 3365 - Aluminum Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 170 |
| Plant Area (Sq.Ft.) | 87,000 |
| Annual Production | 9,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $220,357 | 10,496,190 | kWh | $0.02 |
| Electricity Demand | $453,842 | 32,256 | kW-months/year | $14.07 |
| Electricity Fees | $1,080 | - | $ | - |
| Natural Gas | $270,320 | 69,282 | MMBtu | $3.90 |
| TOTAL ENERGY COSTS | $945,599 | |||
| RECOMMENDED SAVINGS* | $699,487 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $181,054 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $5,757 Cost: $21,000 |
$1,874 | 89,390 | $2,511 | 179 | - | - | $1,372 | - | - | - | - | - |
$1,874 89,390 kWh |
$2,511 179 kW-months/year |
- - MMBtu |
$1,372 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $885 Cost: $4,700 |
$378 | 21,102 | $507 | 36 | - | - | - | - | - | - | - | - |
$378 21,102 kWh |
$507 36 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS |
Savings: $28,000 Cost: $12,000 |
- | - | - | - | - | - | $28,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$28,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $27,452 Cost: $20,000 |
$10,626 | 505,862 | $13,693 | 973 | - | - | - | - | $3,133 | - | - | - |
$10,626 505,862 kWh |
$13,693 973 kW-months/year |
- - MMBtu |
- - $ |
$3,133 - $ |
- - $ |
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| 05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $52,379 Cost: $35,000 |
$31,084 | 1,480,363 | $50,483 | 3,588 | $(-29,188) | (-11,226) | - | - | - | - | - | - |
$31,084 1,480,363 kWh |
$50,483 3,588 kW-months/year |
$(-29,188) (-11,226) MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $56,779 Cost: $70,000 |
$31,773 | 1,053,927 | $30,773 | 2,928 | $(-5,767) | (-2,244) | - | - | - | - | - | - |
$31,773 1,053,927 kWh |
$30,773 2,928 kW-months/year |
$(-5,767) (-2,244) MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $23,300 Cost: - |
- | - | $23,300 | 1,656 | - | - | - | - | - | - | - | - |
- - kWh |
$23,300 1,656 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $9,802 Cost: - |
$3,644 | 173,505 | - | - | $6,158 | 2,368 | - | - | - | - | - | - |
$3,644 173,505 kWh |
- - kW-months/year |
$6,158 2,368 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $6,180 Cost: $5,000 |
- | - | $6,180 | 439 | - | - | - | - | - | - | - | - |
- - kWh |
$6,180 439 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.5221 RECYCLE CASTING SAND |
Savings: $488,953 Cost: $900,000 |
- | - | - | - | - | - | - | - | - | - | $488,953 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$488,953 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $699,487 Cost: $1,067,700 |
$79,379 | 3,324,149 | $127,447 | 9,799 | $(-28,797) | (-11,102) | $29,372 | - | $3,133 | - | $488,953 | - | $79,379 3,324,149 kWh |
$127,447 9,799 kW-months/year |
$(-28,797) (-11,102) MMBtu |
$29,372 - $ |
$3,133 - $ |
$488,953 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $181,054 Cost: $162,700 |
$79,379 | 3,324,149 | $97,967 | 7,704 | $(-28,797) | (-11,102) | $29,372 | - | $3,133 | - | - | - | $79,379 3,324,149 kWh |
$97,967 7,704 kW-months/year |
$(-28,797) (-11,102) MMBtu |
$29,372 - $ |
$3,133 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||