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IAC Assessment: UD0514
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IAC Assessment: UD0514
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IAC Center University of Dayton
Assessment Year 1997
Principal Product Plastic Pipe Fittings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales n/a
# of Employees 110
Plant Area (Sq.Ft.) 115,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,396
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $146,130 6,960,727 kWh $0.02
Electricity Demand $181,165 12,876 kW-months/year $14.07
Natural Gas $94,812 18,969 MMBtu $5.00
TOTAL ENERGY COSTS $422,107
RECOMMENDED SAVINGS* $246,834 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $115,811
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,963
Cost:
$4,000
$(-1,298) (-61,841) $(-1,739) (-124) $5,000 1,000 - - $(-1,298)
(-61,841)
kWh
$(-1,739)
(-124)
kW-months/year
$5,000
1,000
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,322
Cost:
$8,719
$1,117 53,341 $2,205 157 - - - - $1,117
53,341
kWh
$2,205
157
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,731
Cost:
$150
- - $1,731 123 - - - - -
-
kWh
$1,731
123
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$756
Cost:
$2,099
$377 17,878 $379 27 - - - - $377
17,878
kWh
$379
27
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6213 TURN OFF STEAM / HOT WATER LINES LEADING TO SPACE HEATING UNITS Savings:
$1,589
Cost:
$1,000
$1,589 75,615 - - - - - - $1,589
75,615
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6213 TURN OFF STEAM / HOT WATER LINES LEADING TO SPACE HEATING UNITS Savings:
$13,703
Cost:
$1,600
$3,203 152,696 - - - - $10,500 - $3,203
152,696
kWh
-
-
kW-months/year
-
-
MMBtu
$10,500
-
$
07: 2.7446 UTILIZE SENSORS CONTROLLING ROOF AND WALL OPENINGS Savings:
$23,470
Cost:
$200
- - - - $3,556 711 $19,914 - -
-
kWh
-
-
kW-months/year
$3,556
711
MMBtu
$19,914
-
$
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$71,600
Cost:
$21,000
- - - - - - $71,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$71,600
-
$
09: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$8,400
Cost:
$10,000
- - - - - - $8,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,400
-
$
10: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$6,300
Cost:
$448
- - - - - - $6,300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,300
-
$
11: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$114,000
Cost:
$5,000
- - - - - - $114,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$114,000
-
$
TOTAL RECOMMENDED Savings:
$246,834
Cost:
$54,216
$4,988 237,689 $2,576 183 $8,556 1,711 $230,714 - $4,988
237,689
kWh
$2,576
183
kW-months/year
$8,556
1,711
MMBtu
$230,714
-
$
TOTAL IMPLEMENTED Savings:
$115,811
Cost:
$46,466
$196 9,378 $845 60 $8,556 1,711 $106,214 - $196
9,378
kWh
$845
60
kW-months/year
$8,556
1,711
MMBtu
$106,214
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes