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IAC Assessment: UD0515
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IAC Assessment: UD0515
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IAC Center University of Dayton
Assessment Year 1997
Principal Product Aluminum Castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 212
Plant Area (Sq.Ft.) 120,000
Annual Production 0 Pounds
Production Hrs. Annual 3,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $204,961 3,292,790 kWh $0.06
Electricity Demand $141,030 9,000 kW-months/year $15.67
Natural Gas $354,752 64,058 MMBtu $5.54
TOTAL ENERGY COSTS $712,053
RECOMMENDED SAVINGS* $211,915 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,041
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$36,109
Cost:
$60,000
$(-125) (-5,862) $(-375) (-24) $36,609 27,944 - - - - - - - - $(-125)
(-5,862)
kWh
$(-375)
(-24)
kW-months/year
$36,609
27,944
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,688
Cost:
$11,020
$1,600 76,202 $3,088 197 - - - - - - - - - - $1,600
76,202
kWh
$3,088
197
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.8211 CONSOLIDATE FREIGHT SHIPMENTS AND/OR DELIVERIES Savings:
$34,031
Cost:
$25,000
- - - - - - - - $8,250 - $20,625 - $5,156 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$8,250
-
$
$20,625
-
$
$5,156
-
$
04: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$67,125
Cost:
$2,500
- - - - - - - - $54,000 - - - $13,125 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$54,000
-
$
-
-
$
$13,125
-
$
05: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$19,500
Cost:
$8,000
- - - - - - - - $19,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$19,500
-
$
-
-
$
-
-
$
06: 3.3113 USE OTHER METHODS FOR NEUTRALIZATION Savings:
$5,655
Cost:
$500
- - - - - - $5,655 600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,655
600
gal
-
-
$
-
-
$
-
-
$
07: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,789
Cost:
$200
- - - - $2,789 504 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,789
504
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$1,875
Cost:
-
- - - - $1,875 339 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,875
339
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$40,143
Cost:
$150,000
$16,067 765,240 $42,121 2,688 $(-18,045) (-3,263) - - - - - - - - $16,067
765,240
kWh
$42,121
2,688
kW-months/year
$(-18,045)
(-3,263)
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$211,915
Cost:
$257,220
$17,542 835,580 $44,834 2,861 $23,228 25,524 $5,655 600 $81,750 - $20,625 - $18,281 - $17,542
835,580
kWh
$44,834
2,861
kW-months/year
$23,228
25,524
MMBtu
$5,655
600
gal
$81,750
-
$
$20,625
-
$
$18,281
-
$
TOTAL IMPLEMENTED Savings:
$79,041
Cost:
$210,200
$15,942 759,378 $41,746 2,664 $21,353 25,185 - - - - - - - - $15,942
759,378
kWh
$41,746
2,664
kW-months/year
$21,353
25,185
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes By-product Production