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IAC Assessment: UD0533
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IAC Assessment: UD0533
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IAC Center University of Dayton
Assessment Year 1997
Principal Product Lubricants Oils, Calcium Oxide
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $5,000,000-$10,000,000
# of Employees 42
Plant Area (Sq.Ft.) 40,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $19,302 438,746 kWh $0.04
Electricity Demand $15,774 2,868 kW-months/year $5.50
Natural Gas $12,801 2,616 MMBtu $4.89
TOTAL ENERGY COSTS $48,734
RECOMMENDED SAVINGS* $44,136 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,437
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$508
Cost:
-
$508 11,430 - - - - - - - - - - $508
11,430
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,468
Cost:
$200
- - $2,468 449 - - - - - - - - -
-
kWh
$2,468
449
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,455
Cost:
$2,564
$1,188 26,964 $267 48 - - - - - - - - $1,188
26,964
kWh
$267
48
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$352
Cost:
$50
$201 4,689 $151 73 - - - - - - - - $201
4,689
kWh
$151
73
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$553
Cost:
$750
$264 5,862 - - $289 59 - - - - - - $264
5,862
kWh
-
-
kW-months/year
$289
59
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,574
Cost:
$20,000
$2,636 59,789 $469 85 $(-1,531) (-3) - - - - - - $2,636
59,789
kWh
$469
85
kW-months/year
$(-1,531)
(-3)
MMBtu
-
-
lb
-
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$37,000
Cost:
$36,000
- - - - - - - - $35,000 - $2,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$35,000
-
$
$2,000
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$101
Cost:
$50
$58 1,172 $43 84 - - - - - - - - $58
1,172
kWh
$43
84
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$125
Cost:
$60
- - - - $35 7 $90 - - - - - -
-
kWh
-
-
kW-months/year
$35
7
MMBtu
$90
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,136
Cost:
$59,674
$4,855 109,906 $3,398 739 $(-1,207) 63 $90 - $35,000 - $2,000 - $4,855
109,906
kWh
$3,398
739
kW-months/year
$(-1,207)
63
MMBtu
$90
-
lb
$35,000
-
$
$2,000
-
$
TOTAL IMPLEMENTED Savings:
$42,437
Cost:
$39,614
$2,219 50,117 $2,929 654 $289 59 - - $35,000 - $2,000 - $2,219
50,117
kWh
$2,929
654
kW-months/year
$289
59
MMBtu
-
-
lb
$35,000
-
$
$2,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Ancillary Material Cost