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IAC Assessment: UD0542
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IAC Assessment: UD0542
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Steel forging, rough machining, and heat treating
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 250,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 4,590
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,548 3,558,031 kWh $0.03
Electricity Demand $140,475 9,984 kW-months/year $14.07
Natural Gas $589,484 157,984 MMBtu $3.73
TOTAL ENERGY COSTS $822,507
RECOMMENDED SAVINGS* $241,945 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $207,656
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$183,600
Cost:
-
- - - - - - - - $183,600 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$183,600
-
$
-
-
$
02: 3.5244 RECOVER METALS FROM CASTING SAND Savings:
$21,000
Cost:
$4,800
- - - - - - - - - - $21,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$21,000
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$11,143
Cost:
-
- - $11,143 792 - - - - - - - - -
-
kWh
$11,143
792
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$8,400
Cost:
-
- - - - - - - - $8,400 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$8,400
-
$
-
-
$
05: 2.3512 DE-ENERGIZE EXCESS TRANSFORMER CAPACITY Savings:
$8,000
Cost:
$17,000
- - - - $9,000 - - - $(-1,000) - - - -
-
kWh
-
-
kW-months/year
$9,000
-
$
-
-
MMBtu
$(-1,000)
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,513
Cost:
$14,128
$1,540 70,047 $2,973 211 - - - - - - - - $1,540
70,047
kWh
$2,973
211
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,236
Cost:
$20,000
- - - - - - $4,236 1,136 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,236
1,136
MMBtu
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,053
Cost:
-
$378 17,292 $675 48 - - - - - - - - $378
17,292
kWh
$675
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$241,945
Cost:
$55,928
$1,918 87,339 $14,791 1,051 $9,000 - $4,236 1,136 $191,000 - $21,000 - $1,918
87,339
kWh
$14,791
1,051
kW-months/year
$9,000
-
$
$4,236
1,136
MMBtu
$191,000
-
$
$21,000
-
$
TOTAL IMPLEMENTED Savings:
$207,656
Cost:
$14,128
$1,540 70,047 $14,116 1,003 - - - - $192,000 - - - $1,540
70,047
kWh
$14,116
1,003
kW-months/year
-
-
$
-
-
MMBtu
$192,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes