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IAC Assessment: UD0543
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IAC Assessment: UD0543
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Quartz Manchining, Grinding, lapping, and polishing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 48
Plant Area (Sq.Ft.) 25,000
Annual Production 350,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $18,421 712,192 kWh $0.03
Electricity Demand $24,988 1,776 kW-months/year $14.07
Natural Gas $7,994 1,631 MMBtu $4.90
TOTAL ENERGY COSTS $55,046
RECOMMENDED SAVINGS* $338,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,600
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$256,936
Cost:
$100,000
- - - - - - $256,936 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$256,936
-
$
-
-
$
-
-
$
02: 3.2135 EXTEND SOLUTION LIFE WITH FILTERING OR CARBONATE FREEZING Savings:
$45,731
Cost:
$4,000
- - - - - - - - $(-600) - $46,331 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$(-600)
-
$
$46,331
-
$
03: 3.2135 EXTEND SOLUTION LIFE WITH FILTERING OR CARBONATE FREEZING Savings:
$21,625
Cost:
$4,000
- - - - $13,230 - - - $(-600) - $8,995 - -
-
kWh
-
-
kW-months/year
$13,230
-
$
-
-
$
$(-600)
-
$
$8,995
-
$
04: 3.2135 EXTEND SOLUTION LIFE WITH FILTERING OR CARBONATE FREEZING Savings:
$6,584
Cost:
$10,000
- - - - $5,292 - - - $(-1,800) - $3,092 - -
-
kWh
-
-
kW-months/year
$5,292
-
$
-
-
$
$(-1,800)
-
$
$3,092
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,018
Cost:
$16,558
$2,352 90,563 $3,666 261 - - - - - - - - $2,352
90,563
kWh
$3,666
261
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$1,660
Cost:
-
- - $1,660 118 - - - - - - - - -
-
kWh
$1,660
118
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$338,554
Cost:
$134,558
$2,352 90,563 $5,326 379 $18,522 - $256,936 - $(-3,000) - $58,418 - $2,352
90,563
kWh
$5,326
379
kW-months/year
$18,522
-
$
$256,936
-
$
$(-3,000)
-
$
$58,418
-
$
TOTAL IMPLEMENTED Savings:
$75,600
Cost:
$18,000
- - $1,660 118 $18,522 - - - $(-3,000) - $58,418 - -
-
kWh
$1,660
118
kW-months/year
$18,522
-
$
-
-
$
$(-3,000)
-
$
$58,418
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Ancillary Material Cost By-product Production