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IAC Assessment: UD0554
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IAC Assessment: UD0554
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IAC Center University of Dayton
Assessment Year 1998
Principal Product Wire ,cold drawn and hot rolled steel, spring, coiling and f
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 197,650
Annual Production 3,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $359,477 8,623,681 kWh $0.04
Electricity Demand $112,343 30,528 kW-months/year $3.68
Natural Gas $274,316 67,355 MMBtu $4.07
TOTAL ENERGY COSTS $793,998
RECOMMENDED SAVINGS* $205,151 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,609
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$101,400
Cost:
$60,000
- - - - - - $101,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$101,400
-
lb
-
-
$
-
-
Tgal
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$47,736
Cost:
$2,000
- - - - - - - - $47,736 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$47,736
-
$
-
-
Tgal
03: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$28,560
Cost:
$8,000
- - - - - - - - $28,560 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$28,560
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$19,707
Cost:
$21,120
- - - - $19,707 4,939 - - - - - - -
-
kWh
-
-
kW-months/year
$19,707
4,939
MMBtu
-
-
lb
-
-
$
-
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,026
Cost:
$1,850
- - - - $4,026 1,009 - - - - - - -
-
kWh
-
-
kW-months/year
$4,026
1,009
MMBtu
-
-
lb
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,699
Cost:
$6,419
$1,242 32,239 $457 124 - - - - - - - - $1,242
32,239
kWh
$457
124
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
Tgal
07: 2.2514 COVER OPEN TANKS Savings:
$2,023
Cost:
$1,050
- - - - $686 172 - - - - $1,337 - -
-
kWh
-
-
kW-months/year
$686
172
MMBtu
-
-
lb
-
-
$
$1,337
-
Tgal
TOTAL RECOMMENDED Savings:
$205,151
Cost:
$100,439
$1,242 32,239 $457 124 $24,419 6,120 $101,400 - $76,296 - $1,337 - $1,242
32,239
kWh
$457
124
kW-months/year
$24,419
6,120
MMBtu
$101,400
-
lb
$76,296
-
$
$1,337
-
Tgal
TOTAL IMPLEMENTED Savings:
$34,609
Cost:
$10,900
- - - - $4,712 1,181 - - $28,560 - $1,337 - -
-
kWh
-
-
kW-months/year
$4,712
1,181
MMBtu
-
-
lb
$28,560
-
$
$1,337
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Water Consumption