IAC logo
IAC Assessment: UD0560
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0560
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 1999
Principal Product Printed folding chipboard/corrugated cartons
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 112,000
Annual Production 5,400 Tons
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,988 1,001,759 kWh $0.03
Electricity Demand $52,320 3,708 kW-months/year $14.11
Natural Gas $19,546 4,016 MMBtu $4.87
TOTAL ENERGY COSTS $122,804
RECOMMENDED SAVINGS* $943,634 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,409
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$880,000
Cost:
$2,100,000
- - - - - - - - $280,000 - $600,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$280,000
-
$
$600,000
-
%
02: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$31,250
Cost:
-
- - - - - - $31,250 80,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$31,250
80,000
lb
-
-
$
-
-
%
03: 4.632 CHANGE OPERATING CONDITIONS Savings:
$15,400
Cost:
$20,000
- - - - - - - - $15,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$15,400
-
$
-
-
%
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,825
Cost:
$860
$2,566 98,769 $3,259 232 - - - - - - - - $2,566
98,769
kWh
$3,259
232
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$4,300
Cost:
-
- - - - - - $4,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,300
-
lb
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,148
Cost:
$4,420
$639 24,619 $1,509 107 - - - - - - - - $639
24,619
kWh
$1,509
107
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,789
Cost:
$330
$682 26,377 $1,107 79 - - - - - - - - $682
26,377
kWh
$1,107
79
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,081
Cost:
-
- - $1,081 77 - - - - - - - - -
-
kWh
$1,081
77
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$784
Cost:
$1,060
- - - - $784 160 - - - - - - -
-
kWh
-
-
kW-months/year
$784
160
MMBtu
-
-
lb
-
-
$
-
-
%
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$563
Cost:
$380
$215 8,206 $348 24 - - - - - - - - $215
8,206
kWh
$348
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$494
Cost:
-
$156 5,862 $338 24 - - - - - - - - $156
5,862
kWh
$338
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$943,634
Cost:
$2,127,050
$4,258 163,833 $7,642 543 $784 160 $35,550 80,000 $295,400 - $600,000 - $4,258
163,833
kWh
$7,642
543
kW-months/year
$784
160
MMBtu
$35,550
80,000
lb
$295,400
-
$
$600,000
-
%
TOTAL IMPLEMENTED Savings:
$42,409
Cost:
$6,190
$1,692 65,064 $4,383 311 $784 160 $35,550 80,000 - - - - $1,692
65,064
kWh
$4,383
311
kW-months/year
$784
160
MMBtu
$35,550
80,000
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Increase in Production