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IAC Assessment: UD0561
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IAC Assessment: UD0561
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IAC Center University of Dayton
Assessment Year 1999
Principal Product Metalworking lathes and repair parts
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 135,000
Annual Production 10,000 Pieces
Production Hrs. Annual 2,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,956 2,021,395 kWh $0.05
Electricity Demand $96,033 6,806 kW-months/year $14.11
Natural Gas $31,413 6,557 MMBtu $4.79
TOTAL ENERGY COSTS $222,375
RECOMMENDED SAVINGS* $125,207 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,984
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Other Liquid (haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Other Liquid (haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ gal $ gal $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$100,000
Cost:
$200,000
- - - - - - - - - - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
gal
-
-
$
$100,000
-
$
02: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$12,265
Cost:
$5,000
- - - - $12,265 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,265
-
$
-
-
gal
-
-
gal
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,566
Cost:
$8,140
$1,214 57,737 $4,352 308 - - - - - - - - - - $1,214
57,737
kWh
$4,352
308
kW-months/year
-
-
$
-
-
gal
-
-
gal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,418
Cost:
$14,216
$1,071 50,996 $3,347 237 - - - - - - - - - - $1,071
50,996
kWh
$3,347
237
kW-months/year
-
-
$
-
-
gal
-
-
gal
-
-
$
-
-
$
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$1,139
Cost:
$3,000
- - - - - - $479 1,237 - - $660 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$479
1,237
gal
-
-
gal
$660
-
$
-
-
$
06: 3.5121 RECYCLE WASTE INK AND CLEANUP SOLVENT Savings:
$942
Cost:
$3,000
- - - - - - - - $297 149 $645 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$297
149
gal
$645
-
$
-
-
$
07: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$877
Cost:
-
$191 9,086 $686 49 - - - - - - - - - - $191
9,086
kWh
$686
49
kW-months/year
-
-
$
-
-
gal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$125,207
Cost:
$233,356
$2,476 117,819 $8,385 594 $12,265 - $479 1,237 $297 149 $1,305 - $100,000 - $2,476
117,819
kWh
$8,385
594
kW-months/year
$12,265
-
$
$479
1,237
gal
$297
149
gal
$1,305
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$9,984
Cost:
$22,356
$2,285 108,733 $7,699 545 - - - - - - - - - - $2,285
108,733
kWh
$7,699
545
kW-months/year
-
-
$
-
-
gal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Other Liquid (haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Other Liquid (haz) Ancillary Material Cost Primary Product