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IAC Assessment: UD0563
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IAC Assessment: UD0563
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IAC Center University of Dayton
Assessment Year 1999
Principal Product ferrous metal castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 4,200 Tons
Production Hrs. Annual 2,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,942 6,550,117 kWh $0.02
Electricity Demand $258,938 18,456 kW-months/year $14.03
Natural Gas $69,144 16,075 MMBtu $4.30
TOTAL ENERGY COSTS $531,020
RECOMMENDED SAVINGS* $144,946 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,577
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $ $ $
01: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$29,762
Cost:
$4,400
- - - - $(-729) (-170) - - $1,700 - $8,750 - $20,041 - - - -
-
kWh
-
-
kW-months/year
$(-729)
(-170)
MMBtu
-
-
lb
$1,700
-
lb
$8,750
-
$
$20,041
-
$
-
-
$
02: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$30,000
Cost:
$6,648
- - - - - - - - - - - - - - $30,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
$30,000
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$26,365
Cost:
$31,000
$10,775 513,189 $15,590 1,111 - - - - - - - - - - - - $10,775
513,189
kWh
$15,590
1,111
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$20,536
Cost:
$3,000
- - $30,136 2,148 - - - - - - $(-9,600) - - - - - -
-
kWh
$30,136
2,148
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$(-9,600)
-
$
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$17,707
Cost:
$550
- - - - - - - - $1,700 - $3,150 - $12,857 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,700
-
lb
$3,150
-
$
$12,857
-
$
-
-
$
06: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) Savings:
$13,484
Cost:
$2,645
- - - - - - $13,484 6,912,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,484
6,912,000
lb
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,212
Cost:
$9,270
$955 45,428 $2,839 202 - - - - - - $418 - - - - - $955
45,428
kWh
$2,839
202
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$418
-
$
-
-
$
-
-
$
08: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,880
Cost:
$8,471
- - - - $2,880 670 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,880
670
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$144,946
Cost:
$65,984
$11,730 558,617 $48,565 3,461 $2,151 500 $13,484 6,912,000 $3,400 - $2,718 - $32,898 - $30,000 - $11,730
558,617
kWh
$48,565
3,461
kW-months/year
$2,151
500
MMBtu
$13,484
6,912,000
lb
$3,400
-
lb
$2,718
-
$
$32,898
-
$
$30,000
-
$
TOTAL IMPLEMENTED Savings:
$30,577
Cost:
$40,270
$11,730 558,617 $18,429 1,313 - - - - - - $418 - - - - - $11,730
558,617
kWh
$18,429
1,313
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$418
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Primary Raw Material Ancillary Material Cost