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IAC Assessment: UD0564
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IAC Assessment: UD0564
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IAC Center University of Dayton
Assessment Year 1999
Principal Product aluminum die castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 45,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,165 2,721,278 kWh $0.02
Electricity Demand $91,602 6,492 kW-months/year $14.11
Natural Gas $236,181 70,307 MMBtu $3.36
TOTAL ENERGY COSTS $396,002
RECOMMENDED SAVINGS* $301,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,275
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$220,632
Cost:
$300,000
- - - - - - - - $205,632 - $15,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$205,632
-
$
$15,000
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$22,972
Cost:
$148
$10,950 527,257 $12,022 852 - - - - - - - - $10,950
527,257
kWh
$12,022
852
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,776
Cost:
$49,660
- - - - $22,776 6,699 - - - - - - -
-
kWh
-
-
kW-months/year
$22,776
6,699
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2514 COVER OPEN TANKS Savings:
$13,847
Cost:
$2,400
- - - - $13,847 4,073 - - - - - - -
-
kWh
-
-
kW-months/year
$13,847
4,073
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$10,689
Cost:
-
- - $10,689 757 - - - - - - - - -
-
kWh
$10,689
757
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 3.4155 METER WASTE WATER Savings:
$5,686
Cost:
$2,200
- - - - - - $5,686 1,890,327 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,686
1,890,327
gal
-
-
$
-
-
$
07: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,767
Cost:
$3,375
$478 22,860 $525 37 - - - - $1,764 - - - $478
22,860
kWh
$525
37
kW-months/year
-
-
MMBtu
-
-
gal
$1,764
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,156
Cost:
$5,096
$1,104 52,462 $1,212 86 - - - - $(-160) - - - $1,104
52,462
kWh
$1,212
86
kW-months/year
-
-
MMBtu
-
-
gal
$(-160)
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$218
Cost:
$684
$56 2,638 $91 6 - - - - - - $71 - $56
2,638
kWh
$91
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$71
-
$
TOTAL RECOMMENDED Savings:
$301,743
Cost:
$363,563
$12,588 605,217 $24,539 1,738 $36,623 10,772 $5,686 1,890,327 $207,236 - $15,071 - $12,588
605,217
kWh
$24,539
1,738
kW-months/year
$36,623
10,772
MMBtu
$5,686
1,890,327
gal
$207,236
-
$
$15,071
-
$
TOTAL IMPLEMENTED Savings:
$50,275
Cost:
$5,923
$11,428 550,117 $23,236 1,646 $13,847 4,073 - - $1,764 - - - $11,428
550,117
kWh
$23,236
1,646
kW-months/year
$13,847
4,073
MMBtu
-
-
gal
$1,764
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes